Vat photopolymerization, a very efficient
and precise
object manufacturing
technique, still strongly relies on the use of acrylate- and methacrylate-based
formulations because of their low cost and high reactivity. However,
the environmental impact of using fossil fuel-based, volatile, and
toxic (meth)acrylic acid derivatives is driving the scientific community
toward the development of alternatives that can match the mechanical
performance and three-dimensional (3D) printing processability of
traditional photocurable mixtures but are made from environmentally
friendly building blocks. Herein, itaconic acid is polymerized with
polyols derived from naturally occurring terpenes to produce photocurable
poly(ester-thioether)s. The formulation of such polymers using itaconic
acid-based reactive diluents allows the preparation of a series of
(meth)acrylate-free photocurable resins, which can be 3D printed into
solid objects. Extensive analysis has been conducted on the properties
of photocured polymers including their thermal, thermomechanical,
and mechanical characteristics. The findings suggest that these materials
exhibit properties comparable to those of traditional alternatives
that are created using harmful and toxic blends. Notably, the photocured
polymers are composed of biobased constituents ranging from 75 to
90 wt %, which is among the highest values ever recorded for vat photopolymerization
applications.