IntroductionT he process industries spend an estimated $500 billion annually worldwide in conceptual design, process engineering, detailed engineering, construction, startup, plant operations, and maintenance for chemical, refining, polymer and power plants. In order for chemical engineers to successfully execute these process and product studies, they perform process modeling and capture knowledge of the thermodynamic properties and phase behavior of the chemical systems they work with.Process modeling is a key enabling technology for process development and design, equipment sizing and rating, and process debottlenecking and optimization. More recently, process modeling has enabled offline dynamic simulation for controllability studies, operator training simulators, online model-based process sensors, stateestimation, look-ahead predictors, and online process control and optimization. Success in process modeling is critically dependent upon accurate descriptions of the thermodynamic properties and phase behavior of the concerned chemical systems. A perspective is offered here on applied thermodynamics from an industrial viewpoint.
Industry Uses Thermodynamic InnovationsIndustry uses a wide array of thermodynamic innovations: engineering correlations, reference quality models, estimation methods, databanks, and flash algorithms.• Chemical engineers benefit most from models and correlations that capture the dominant physical and chemical behavior of chemical systems. Engineers use these correlative models within a thermodynamic modeling framework to describe and validate available data and to extrapolate with reasonable confidence outside the range of available data.• For commonly encountered systems such as water and steam, air, ammonia, and light hydrocarbons, comprehensive experimental data are available and accurate description is essential and feasible. Highly parameterized models are accepted and useful if they represent available data within experimental accuracy. These reference quality models suffer the disadvantage, however, of not easily allowing incorporation of additional components into the system being modeled.• Engineers frequently lack either experimental data or expertise to develop and validate models. As a result, they often rely on estimation techniques such as group-contribution methods.• Engineers need databanks that are compilations of validated experimental data and model parameters for pure component and mixture properties. Databanks and correlations of known accuracy play key roles in engineering calculations.• The value of thermodynamic models is especially evident in "flash" calculations. Robust and computationally efficient flash algorithms for a variety of phase equilibrium and chemical equilibrium conditions are an integral part of the practice of applied thermodynamics. Practicing engineers prefer "simple and intuitive" thermodynamic models that can be applied easily. Models that are constantly being revised, sophisticated theories requiring expert users, models with excessive com...