Aluminum (Al) particles, especially nanosized Al (n-Al),
are extremely
liable to deteriorate when exposed to air during the preparation and
storage process, which seriously threatens their inherent energy density
and limits their combustion behavior. Until now, it is really challenging
and urgent to improve the combustion performance without sacrificing
the original high energy density. Here, in situ direct fluorination
by utilizing F2/N2 mixed gas as a fluorinating
agent was first applied to modify n-Al particles, and the nonenergetic
Al2O3 shell with a high melting point was converted
into a partially fluorinated metal oxide (aluminum oxyfluoride, AlO
x
F
y
) shell. The results
indicated that surficial direct fluorination equipped n-Al particles
with a much better corrosion resistance to oxygen and moisture. Especially,
regarding the problem of aqueous corrosion, the corrosion rate of
fluorinated samples surprisingly decreased up to 4.46 mil/year from
68.69 mil/year of raw samples. More importantly, AlO
x
F
y
was readily decomposed by
being heated and the produced AlF3 easily vaporized due
to its lower boiling point in comparison with Al2O3, which effectively promoted the oxidation behavior of fluorinated
n-Al particles. Furtherly, the improved energy release in ignition
experiments confirmed the synergistically enhanced long-term effectiveness
and combustion performance of the fluorinated n-Al samples. Therefore,
a feasible strategy was demonstrated to enhance ultimate energy release
performance of n-Al particles, and its advantages of high efficiency
and solvent-free procedure highlight its great potential in practical
applications.