In-situ fabrication of gradient titanium oxide ceramic coating on laser surface textured Ti6Al4V alloy with improved mechanical property and wear performance

Yuan, Shuo; Lin, Naiming; Zou, Jiaojuan; Lin, Xiuzhou; Liu, Zhiqi; Yu, Yuan; Wang, Zhenxia; Zeng, Qunfeng; Chen, Wengang; Tian, Leng; Qin, Lin; Xie, Ruizhen; Li, Boqiong; Zhang, Hongxia; Wang, Zhihua; Tang, Bin; Wu, Yucheng

doi:10.1016/j.vacuum.2020.109327

Cited by 59 publications

(19 citation statements)

References 50 publications

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Section: Design Strategies Of Wear‐resistant Materialsmentioning

confidence: 99%

“…To achieve the high wear resistance of coatings, several strategies have been carried out including i) the ion bombardment treatment that applied prior to the coating deposition, which improves the adhesion strength due to ion-beam-induced interface mixing, [20] ii) multiple doping of elements for strengthening the integrated coating performance, such as hardness and surface quality, [21] and iii) fabrication of composite coatings with a gradient structure that efficiently enhances bonding strength at the interface between the coating and substrate. [22] The hardness of coatings is strongly related to their compositions and microstructures. [23] For instance, it is determined by the resistance of the coatings to bond distortion and dislocation formation and propagation, which in turn depend on the number of obstacles such as grain and column boundaries, second-phase particles, and solutes in the coatings.…”

Section: Coatingsmentioning

confidence: 99%

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Recent Progress on Wear‐Resistant Materials: Designs, Properties, and Applications

et al. 2021

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There has been tremendous interest in the development of different innovative wear‐resistant materials, which can help to reduce energy losses resulted from friction and wear by ≈40% over the next 10–15 years. This paper provides a comprehensive review of the recent progress on designs, properties, and applications of wear‐resistant materials, starting with an introduction of various advanced technologies for the fabrication of wear‐resistant materials and anti‐wear structures with their wear mechanisms. Typical strategies of surface engineering and matrix strengthening for the development of wear‐resistant materials are then analyzed, focusing on the development of coatings, surface texturing, surface hardening, architecture, and the exploration of matrix compositions, microstructures, and reinforcements. Afterward, the relationship between the wear resistance of a material and its intrinsic properties including hardness, stiffness, strength, and cyclic plasticity is discussed with underlying mechanisms, such as the lattice distortion effect, bonding strength effect, grain size effect, precipitation effect, grain boundary effect, dislocation or twinning effect. A wide range of fundamental applications, specifically in aerospace components, automobile parts, wind turbines, micro‐/nano‐electromechanical systems, atomic force microscopes, and biomedical devices are highlighted. This review is concluded with prospects on challenges and future directions in this critical field.

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Section: Design Strategies Of Wear‐resistant Materialsmentioning

confidence: 99%

Section: Coatingsmentioning

confidence: 99%

Recent Progress on Wear‐Resistant Materials: Designs, Properties, and Applications

et al. 2021

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“…On account of their high strength-to-weight ratio and strong corrosive property, titanium and its alloys are extensively utilised in the components of aerospace, marine, biomedical devices, chemical industry, aviation, and other industries [1][2][3]. However, the bearing components fail in their early stages and the service life is considerably decreased due to the low hardness, low resistance to wear and high friction coefficient of titanium alloy during operations, which severely limits the REVIEW useful applications of titanium alloys [4,5]. Due to work hardening and low shear resistance, titanium alloys have poor wear resistance [4].…”

Section: Introductionmentioning

confidence: 99%

“…However, the bearing components fail in their early stages and the service life is considerably decreased due to the low hardness, low resistance to wear and high friction coefficient of titanium alloy during operations, which severely limits the REVIEW useful applications of titanium alloys [4,5]. Due to work hardening and low shear resistance, titanium alloys have poor wear resistance [4]. Preparing a clad surface layer on titanium alloy is currently one of the most successful approaches to overcome the above problems of titanium alloys.…”

Section: Introductionmentioning

confidence: 99%

Improving the Resistance to Wear and Mechanical Characteristics of Cladding Layers on Titanium and its Alloys: A Review

Ranjan¹,

Das²

2023

Tribol. Ind.

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Because of inadequate hardness, low resistance to wear, and excess friction coefficient of titanium, and its alloys are limited in their applicability. Cladding, a type of surface modification process, is used to create layers on titanium and its alloys that have superior mechanical qualities, wear characteristics, oxidation resistance at high temperatures, and good biocompatibility. Material selection is critical for achieving the increased qualities mentioned above, in addition to various cladding techniques and associated process parameters. A review of the outcomes of various common wear-resistant cladding techniques applied to the titanium alloy surface is the subject of this study. The most important functional claddings in this domain are also presented and investigated in depth. The present issues and future initiatives are also discussed, with an emphasis on identifying knowledge and technological gaps as well as attempting to establish future research possibilities. On this foundation, it is suggested that in the coming years, resistant-to-wear cladding with significant improvements in toughness and hardness should progress on the path of smart manufacturing techniques, optimising and precisely customising microstructural configurations, and developing numerical simulation techniques of cladding.

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“…However, its limited wear resistance is the main drawback of this alloy, especially when it is used for applications like hip implants, which leads to a material deterioration where abrasive particles are detached from the protheses and provoke inflammation and pain with the consequent implant failure [19]. Titanium matrix composites (TMCs) based on Ti6Al4V reinforced with ceramic particles could potentially replace non-reinforced alloys as they show improved hardness and wear behavior [20,21].…”

Section: Introductionmentioning

confidence: 99%

Carrying Gas Influence and Fabrication Parameters Impact in 3D Manufacturing of In Situ TiN-Ti Composites by Direct Laser Deposition

et al. 2022

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The difficulty of getting a correct distribution of the reinforcement in the metal matrix and the complexity for achieving a good-metallurgy matrix-reinforcement bonding has limited the development of additive manufacturing of metal matrix composites. This research proposes the use of a reactive atmosphere during the fabrication process to obtain titanium matrix composites reinforced with TiN. The relation between the carrying gas and the process parameters used with the presence of porous and defects, the microstructure, and microhardness has been obtained. Nitrogen was used as the carrying gas of the titanium powder. Under laser irradiation, the particles melt and react with nitrogen, resulting in the formation of a titanium matrix composite highly reinforced with TiN. The composite obtained had a microhardness increase between 50 and 100% in comparison with titanium samples fabricated in the same conditions in an argon atmosphere. Three reaction mechanisms have been proposed to take place in the microstructure, depending on the amount of nitrogen in the titanium particles, and its diffusion in them during the manufacture. Graphic abstract

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In-situ fabrication of gradient titanium oxide ceramic coating on laser surface textured Ti6Al4V alloy with improved mechanical property and wear performance

Cited by 59 publications

References 50 publications

Recent Progress on Wear‐Resistant Materials: Designs, Properties, and Applications

Recent Progress on Wear‐Resistant Materials: Designs, Properties, and Applications

Improving the Resistance to Wear and Mechanical Characteristics of Cladding Layers on Titanium and its Alloys: A Review

Carrying Gas Influence and Fabrication Parameters Impact in 3D Manufacturing of In Situ TiN-Ti Composites by Direct Laser Deposition

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