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In the thermal circuits of domestic steam turbines, mixing-type low-pressure heaters (LPH) with free-flow jet water distribution and counter-flow of water and steam are widely used. The choice of the counterflow variant of the media movement ensures the most efficient heat transfer. However, the technical problem of ensuring reliable operation of LPH in the entire range of design loads of TPP and NPP power units is still relevant.During the commissioning and operation of mixing-type LPH in 800÷1200 MW turbines of TPP and NPP, the presence of metal knocks in the zone of the check valve, hydraulic shocks in the heating section were revealed. A priori, these phenomena indicated design flaws in LPH or manufacturing defects in their production. Research carried out by NPO CKTI specialists showed that periodic hydraulic shocks in the heating section and metal knocks occur as a result of uneven distribution around the circumference of the main condensate and steam supply. This leads to a breakdown of the check valve and the destruction of perforated plates and off-design heating of water in the volume of the annular LPH water chamber. To clarify the causes of the damage, develop recommendations for the reconstruction of the apparatus and further account for the design, two series of experimental studies were carried out on mixing-type heaters of 800 MW turbine units PNSV-2000-1 and PNSV-2000-2 manufactured at PJSC Krasny Kotelshchik. The purpose of the experimental studies was to determine the change in the water level in the water chamber and the heating of the main condensate in the elements of the heating compartment during normal operation of the power unit at loads of 400÷850 MW. Based on the results of the research, the method for calculating the mixing-type LPH has been refined, taking into account the revealed non-uniformity of water heating in the water chamber, recommendations for their reconstruction have been developed and implemented.
In the thermal circuits of domestic steam turbines, mixing-type low-pressure heaters (LPH) with free-flow jet water distribution and counter-flow of water and steam are widely used. The choice of the counterflow variant of the media movement ensures the most efficient heat transfer. However, the technical problem of ensuring reliable operation of LPH in the entire range of design loads of TPP and NPP power units is still relevant.During the commissioning and operation of mixing-type LPH in 800÷1200 MW turbines of TPP and NPP, the presence of metal knocks in the zone of the check valve, hydraulic shocks in the heating section were revealed. A priori, these phenomena indicated design flaws in LPH or manufacturing defects in their production. Research carried out by NPO CKTI specialists showed that periodic hydraulic shocks in the heating section and metal knocks occur as a result of uneven distribution around the circumference of the main condensate and steam supply. This leads to a breakdown of the check valve and the destruction of perforated plates and off-design heating of water in the volume of the annular LPH water chamber. To clarify the causes of the damage, develop recommendations for the reconstruction of the apparatus and further account for the design, two series of experimental studies were carried out on mixing-type heaters of 800 MW turbine units PNSV-2000-1 and PNSV-2000-2 manufactured at PJSC Krasny Kotelshchik. The purpose of the experimental studies was to determine the change in the water level in the water chamber and the heating of the main condensate in the elements of the heating compartment during normal operation of the power unit at loads of 400÷850 MW. Based on the results of the research, the method for calculating the mixing-type LPH has been refined, taking into account the revealed non-uniformity of water heating in the water chamber, recommendations for their reconstruction have been developed and implemented.
In the course of developing designs for mixing heat exchangers that operate on the principle of throttling the working medium on perforated grids, special attention is paid to ensuring the reliability of structures subject to erosive wear when subjected to dripping moisture and temperature stresses.JSC “NPO CKTI” has years of experience in the development of contact-type heat exchangers and was directly involved in the design of separate power plant equipment for LK-60, including a throttle and dampening device (TDD).It provides a description of the functional purpose of the TDD as part of the LK-60 nuclear power plant, the principle of operation and significant differences of the new design from those previously used. It is noted that while in previous designs the TDD included four columns connected in pairs, on LK-60 there are two columns located on top of the condenser. The TDD for LK-60 is designed to receive 132.5 t / h of steam of higher parameters than the previous generation designs intended to receive about 50 t / h of steam.The main technical solutions in the development of the design of the TDD are presented. The design provides access to the throttling lattices for diagnostics and their replacement if necessary which ensures a high degree of maintainability and reliability of the device. Perforation of the lattices arranged in series in the direction of the steam flow is made in such a way that the openings of the previous lattice, if possible, are not located opposite the openings of the subsequent lattice. The distance between the throttling lattices was taken from the conditions for ensuring the design course of the steam throttling process.Results are given of thermal and hydraulic calculations of the TDD. The calculation consists of two main parts. The first part includes thermal and hydraulic calculations with the determination of the degree of perforation of the lattices, the distribution of temperature and vapor pressure over the cross-sections of the TDD, etc. The second part contains the calculation of the cooling condensate injection nozzles.In the course of design studies, strength calculations were performed for all versions of TDD and individual parts. In addition, the nozzles underwent a full test cycle (determination of flow characteristics, water spray quality) in accordance with the test program.
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