Biocidal
nanothermite composites show great potential in combating
biological warfare threats because of their high-energy-release rates
and rapid biocidal agent release. Despite their high reactivity and
combustion performance, these composites suffer from low-energy density
because of the voids formed due to inefficient packing of fuel and
oxidizer particles. In this study, we explore the potential of plasma-synthesized
ultrafine Si nanoparticles (nSi, ∼5 nm) as an energetic filler
fuel to increase the energy density of Al/Ca(IO3)2 energetic-biocidal composites by filling in the voids in the microstructure.
Microscopic and elemental analyses show the partial filling of mesoparticle
voids by nSi, resulting in an estimated energy density enhancement
of ∼21%. In addition, constant-volume combustion cell results
show that nSi addition leads to a ∼2–3-fold increase
in reactivity and combustion performance, as compared to Al/Ca(IO3)2 mesoparticles. Oxidation timescale analyses
suggest that nSi addition can promote initiation due to faster oxygen
transport through the oxide shell of Si nanoparticles. At nSi loadings
higher than ∼8%, however, slower burning characteristics of
nSi and sintering effects lead to an overall degradation of combustion
behavior of the composites.