During the processes associated with
glass corrosion, porous hydrated glass alteration layers typically
form upon exposure to aqueous conditions for extended time periods.
The impacts of the alteration layer on glass durability have not been
agreed upon in the glass science community. In particular, the formation
mechanisms of hydrated glass alteration layers are still largely unknown
and require further investigation, but these layers often require
months to years to develop and are often too thin to adequately characterize.
Meanwhile, sol–gel-derived silicate gels are relatively easy
to synthesize in bulk with custom compositions relevant to hydrated
glass alteration layers. If alteration layers and synthetic silicate
gels demonstrate physical and chemical properties that are sufficiently
similar, synthetic silicate gels could be used as analogues for hydrated
glass alteration layers in future studies. However, synthetic gels
must first be prepared and evaluated before comparisons between glass
alteration layers and synthetic silicate gels can be made. This work
focuses entirely on the synthesis and observed physical properties
of synthetic silicate gels. A future work will compare the characteristics
of synthetic gels described in this work with altered waste glass
formed in similar pH environments. In this study, synthetic gels were
made with custom compositions at various pH values to evaluate the
effect of pH on gel structure and morphology. Several other variables
were examined also, such as composition, drying, and aging. Gels were
produced by sequential additions of organometallic precursors in a
single container. Gels were analyzed with several techniques including
small-angle X-ray scattering, gas adsorption, and He pycnometry to
determine the effects of the variables on physical properties. Results
show that gels prepared at pH 3 consistently contained fewer primary
particles with diameters larger than 7.2 nm and fewer pores with diameters
larger than 30 nm compared to gels synthesized at pH 7 and 9. Composition
was shown to have no discernable effect on primary particle and pore
sizes at any pH.