Hydrothermal Carbonization of Brewery’s Spent Grains for the Production of Solid Biofuels

Abstract

To make a beer there are four essential ingredients needed: water, malt, hops, and yeast. After brewing process, the main wastes are spent grains. These are often used as additions to fodders in animal husbandry. This study presents preliminary results of an investigation aiming to determine the feasibility of an alternative use of spent grains as a potential source of solid fuel. This source of energy could make breweries partly sustainable in terms of their energy supply. Such an approach may be feasible especially in large scale industrial breweries. This preliminary study presents encouraging results, showing improvements in terms of the fuel properties of the spent grain after its valorization through hydrothermal carbonization. Moreover, qualitative GC-MS analysis also indicates potential feasibility of the liquid byproduct of the hydrothermal carbonization of spent grain for biogas production. Results of proximate, ultimate, and DTG analyses show that hydrothermal carbonization of spent grain could improve its fuel properties and make it an especially suitable feedstock for fast pyrolysis and gasification. Improvement of HHV is also an improvement in terms of combustion.

HTC of Wet Residues of the Brewing Process: Comprehensive Characterization of Produced Beer, Spent Grain and Valorized Residues

“…Currently, this residue is mainly used as fodder in agriculture [2]. spectrometry (GC-MS) analysis of the liquid by-product of the HTC of spent grain and suggested its utilization in the anaerobic digestion process [8]. Arauzo et al studied the effect of hydrothermal carbonization of the spent grain from a big scale brewery and noticed an improvement in fuel properties, such as increased higher heating value (HHV) and decreased ash content (for high water: biomass ratios) [9].…”

“…However, consumers reported that such products represent a fiber aftertaste [6]. However, this is limited only to the relatively close vicinity of a brewery, due to relatively high moisture content, that could range between 70% up to 78% 70% [7][8][9]. Biological activity of these residues makes long term storage difficult.…”

“…The literature reports ongoing work on various new ways of using BSG, including extraction of polyphenols [10,11], other anti-oxidants [12,13], functional cardioprotective lipids for pharmaceutic use [14], proteins [15], fodder for edible insects [16], material for disposable trays [17], natural rubber modifier [18], as well as feedstock for production of pigments [19] and biochar, for subsequent use as soil amendment [20] or sustainable material for electrodes [21].The potential use of this residue as a fuel has been suggested by several authors so far [7][8][9]22,23]. The relatively high initial moisture content of spent grain makes hydrothermal valorization techniques the most sensible choice [8,9]. Hydrothermal carbonization (HTC), also known as wet torrefaction, is a valorization process suitable for a range of low-quality solid biomass, especially with high initial moisture content [24,25].…”

“…The potential use of this residue as a fuel has been suggested by several authors so far [7][8][9]22,23]. The relatively high initial moisture content of spent grain makes hydrothermal valorization techniques the most sensible choice [8,9].…”

“…The potential use of this residue as a fuel has been suggested by several authors so far [7][8][9]22,23]. The relatively high initial moisture content of spent grain makes hydrothermal valorization techniques the most sensible choice [8,9]. Hydrothermal carbonization (HTC), also known as wet torrefaction, is a valorization process suitable for a range of low-quality solid biomass, especially with high initial moisture content [24,25].…”