Benefiting from its superior thermal
stability, polyimide (PI)
fiber-based composites have attracted wide attention in the field
of high-temperature filtration and separation. However, the trade-off
between filtration efficiency and pressure drop of traditional PI
filters with single morphology and structure still remains challenging.
Herein, the electrospun PI high-temperature-resistant air filter was
fabricated via thermal-induced phase separation (TIPS), employing
polyacrylonitrile (PAN) as a template. The PI nanofibers exhibited
special wrinkled porous structure, and the filter possessed a high
specific surface area of 304.77 m2/g. The removal of PAN
changed the chemical composition of the fiber and induced PI molecules
to form complex folds on the surface of the fiber, thus forming the
wrinkled porous structure. Additionally, the wrinkled porous PI nanofiber
filter displayed a high PM0.3 removal efficiency of 99.99% with a
low pressure drop of 43.35 Pa at room temperature, and the filtration
efficiency was still over 97% after being used for long time. Moreover,
the efficiency of the filter could even reach 95.55% at a high temperature
of 280 °C. The excellent filtration performance was attributed
to the special wrinkled porous surface, which could limit the Brownian
motion of PMs and reinforce the mechanical interception effect to
capture the particulate matters (PMs) on the surface of the filter.
Therefore, this work provided a novel strategy for the fabrication
of filters with special morphology to cope with increasingly serious
air pollution in the industrial field.