The
vast amount of spent lithium-ion batteries (LIBs), after exhausting
their useful life, necessitates comprehensive recycling for metal
reclamation. This paper proposed using hydrogen as a green reductant
to reduce the cathode materials of spent LIBs, followed by wet magnetic
separation. The inspiration behind this is to realize pollution-free
and highly efficient separation of high-value metals from LIB cathode
materials by utilizing hydrogen reduction to attain directional conversion
of metals based on water solubility and magnetism differences. The
effect of two major variables, that is, reduction temperature and
time, on the leaching efficiency of Li and recovery of Ni, Co, and
Mn, are investigated. The experimental results showed that the nickel–cobalt–manganese
LIB cathode was primarily transformed into water-soluble Li2O, magnetic Ni–Co alloy, and nonmagnetic manganese oxides
after hydrogen reduction under optimum conditions of 800 °C for
90 min. The reduction products underwent water-leaching to recover
Li with a recovery of 96.8 wt %. Ni and Co are further separated magnetically
from manganese oxides with recovery rates of 99.8 wt % Ni, 99.4 wt
% Co into the magnetic fraction, and 90.3 wt % Mn into the nonmagnetic
fraction.