Abstract:Carbon-bonded alumina with 33 wt% residual carbon was tested in compression at room temperature and at temperatures between 700°C and 1500°C in quasi-static tests, creep tests, and stress relaxation tests. Therefore, a new high-temperature test set up with inert gas chamber and inductive heating was used. The tests were accomplished by investigations of microstructure and Young's modulus. At room temperature, the results exhibit a pronounced hysteresis for the first loading cycle, which almost completely disap… Show more
“…The testing times for these tests are greater than those of Solarek et al [1] for a more detailed investigation of the material behavior. No changes of the specimen diameter are observed during the tests, which is why a steady stress state is assumed.…”
Section: Materials Testsmentioning
confidence: 78%
“…[1] The result of the relaxation test with an initial stress of s 0 re ¼ 10 MPa is depicted in Figure 3b. At the beginning, the stress relaxation rate is very high and after 30 min 80% of the initial stress are relaxed in accordance with previously reported.…”
Section: Bulk Specimen Testsmentioning
confidence: 99%
“…To ensure a more homogeneous distribution of temperature in the specimen, the molybdenum susceptors (TZM) are aligned above and below. For these tests, the displacement measurement can be carried out closer to the specimen, compared to the system used in the work of Solarek et al [1] The tests are performed at normal pressure in inert argon atmosphere, in order to prevent the oxidation of carbon. Therefore, the chamber with the specimen to be tested, is evacuated to a pressure of 2 Â 10 À1 mbar and filled with argon to 1 000 mbar twice previous testing.…”
Section: Materials Testsmentioning
confidence: 99%
“…More information about material tests are given in a previous work. [1] After a holding time of 20 min for a homogeneous temperature field in the sample, the force is increased with a rate of 250 N s À1 . In all tests, the loading axis is parallel to the pressing direction of the samples.…”
Section: Materials Testsmentioning
confidence: 99%
“…Creep and relaxation compression tests at bulk specimens of carbon-bonded alumina were performed by Solarek et al [1] for stresses and temperatures up to 1 500 C. Based on these investigations, an obvious creep behavior was observed for temperatures above 1 000 C and a predominantly primary creep in the tested time range of 30 min. There are many different models in the literature to describe the creep deformation behavior.…”
Open-cell ceramic foam filters are used for the casting process of molten metal to reduce the amount of non-metallic inclusions and turbulence of the metal flow. These filters are exposed to high temperatures and loadings. The present work investigates the creep behavior for an artificial and stochastical filter structure, based on high temperature tests of carbon-bonded alumina.
“…The testing times for these tests are greater than those of Solarek et al [1] for a more detailed investigation of the material behavior. No changes of the specimen diameter are observed during the tests, which is why a steady stress state is assumed.…”
Section: Materials Testsmentioning
confidence: 78%
“…[1] The result of the relaxation test with an initial stress of s 0 re ¼ 10 MPa is depicted in Figure 3b. At the beginning, the stress relaxation rate is very high and after 30 min 80% of the initial stress are relaxed in accordance with previously reported.…”
Section: Bulk Specimen Testsmentioning
confidence: 99%
“…To ensure a more homogeneous distribution of temperature in the specimen, the molybdenum susceptors (TZM) are aligned above and below. For these tests, the displacement measurement can be carried out closer to the specimen, compared to the system used in the work of Solarek et al [1] The tests are performed at normal pressure in inert argon atmosphere, in order to prevent the oxidation of carbon. Therefore, the chamber with the specimen to be tested, is evacuated to a pressure of 2 Â 10 À1 mbar and filled with argon to 1 000 mbar twice previous testing.…”
Section: Materials Testsmentioning
confidence: 99%
“…More information about material tests are given in a previous work. [1] After a holding time of 20 min for a homogeneous temperature field in the sample, the force is increased with a rate of 250 N s À1 . In all tests, the loading axis is parallel to the pressing direction of the samples.…”
Section: Materials Testsmentioning
confidence: 99%
“…Creep and relaxation compression tests at bulk specimens of carbon-bonded alumina were performed by Solarek et al [1] for stresses and temperatures up to 1 500 C. Based on these investigations, an obvious creep behavior was observed for temperatures above 1 000 C and a predominantly primary creep in the tested time range of 30 min. There are many different models in the literature to describe the creep deformation behavior.…”
Open-cell ceramic foam filters are used for the casting process of molten metal to reduce the amount of non-metallic inclusions and turbulence of the metal flow. These filters are exposed to high temperatures and loadings. The present work investigates the creep behavior for an artificial and stochastical filter structure, based on high temperature tests of carbon-bonded alumina.
Materials for steel‐melt filtration have to fulfill different thermomechanical requirements and especially withstand the thermal shock attack in the beginning of casting. In particular, carbon‐bonded alumina materials provide an excellent thermomechanical performance and have been used in functional components such as submerged entry nozzles, stoppers, and sliding gates for several years. The present study investigates the mechanical high‐temperature behavior of Al2O3‐C foam filter structures with coatings based on carbon nanotubes+Al2O3‐nanosheets (CNT‐ANS) and carbon nanotubes+Al2O3‐nanospheres (CNT‐ANB) at 1100 and 1450 °C. The foam filters are tested in an electromechanical testing machine under argon atmosphere in quasi‐static compression. The tests show a brittle material behavior at 1100 °C with higher compressive strength of the coated filter samples. At 1450 °C, a loss of strength occurs, accompanied by an increase in plastic deformation. Rupture of struts and behavior of the coatings are microstructurally analyzed by scanning electron microscopy. As the mechanical load during the tests is much longer than in real immersion tests, the high‐temperature performance is considered trustworthy.
To prove the applicability of carbon-bonded refractories on basis of Al2O3-C for the filtration of metal melts, their mechanical properties such as compression and bending strength were investigated at elevated temperatures up to 1500 °C. The tests have been carried out on compact specimens and on real filter structures without and with functional coatings. Fracture mechanical tests were performed at room temperature and 1400 °C. In a further approach, the residual strength after contact of the filters with molten steel was determined at elevated temperatures. In addition, a new environmentally friendly binder system based on tannin and lactose has been evaluated.
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