High-Resolution, Non-Contact Angular Measurement System for PSA/RSA

Abstract

A non-contact angular measurement system for Pitch Static Attitude (PSA) and Roll Static Attitude (RSA) of hard disk drive sliders is designed and built. Real-time sampling at over 15 KHz is achieved with accuracy of +/−0.05 degrees over a range of approximately 2–3 degrees. Measuring the PSA and RSA is critical for hard drive manufacturers to control and improve the quality and reliability of hard drives. Although the hard drive industry is able to measure the PSA and RSA at the subassembly level at this time, there is no system available that is able to measure PSA/RSA at the final assembly level. This project has successfully demonstrated a methodology that the PSA/RSA can be reliably measured in-situ using a laser and position sensitive detector (PSD) technology. A prototype of the measurement system has been built. This device will allow a continuous measurement between the parked position on the ramp and the loading position just off of the disk surface. This measured data can be used to verify manufacturing processes and reliability data.