A overview has been presented on the topic of alternative surface finishes for package VOs and circuit board features. Aspects of processability and solder joint reliability were described for the following coatings: baseline hot-dipped, plated, and plated-and-fused lOOSn and Sn-Pb coatings; Ni/Au; Pd, Ni/Pd, and Ni/Pd/Au finishes; and the recently marketed immersion Ag coatings. The Ni/Au coatings appear to provide the all-around best option in terms of solderability protection and wire bondability. Nickel/Pd finishes offer a slightly reduced level of performance in these areas that is most likely due to variable Pd surface conditions. It is necessary to minimize dissolved Au or Pd contents in the solder material to prevent solder joint embrittlement. Ancillary aspects that included thickness measurement techniques; the importance of finish compatibility with conformal coatings and conductive adhesives; and the need for alternative finishes for the processing of non-Pb bearing solders were discussed.
IntroductionSuccessful manufacturing operations that use solder joining processes require the bonding (or "faying") surfaces of the circuit board and package VO (lead, termination, or castellation) to have adequate solderability. It is important to understand the functional definition of solderability in order to appreciate the role of surface finishes. Solderability includes two underlying properties, wettabizity andJlowabiZity or spreadability. Wettability is described as the capacity of the molten solder to interact with the base material by means of interfacial tension effects or, interfacial tension effects in combination with interfacial reaction processes, so as to develop an adherence between the liquid and the base material surface. The adherence must continue after the molten solder has solidified. The terms flowability or spreadability pertain to the molten solder being able to spontaneously cover