Generation of a regularly aligned surface pattern and control of cutter marks array by patch division milling

Matsuda, Hiroshi; Sasahara, Hiroyuki; Tsutsumi, Masaomi

doi:10.1016/j.ijmachtools.2007.07.008

Cited by 9 publications

(6 citation statements)

References 16 publications

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“…When an inclined flat surface is machined by patch division milling, the cutter mark array that forms the surface pattern is dominated by the cross feed, the feed speed per tooth, the number of teeth, and the patch size (the side length of the patch) and can be controlled by adjusting these parameters (12) (13) . Therefore, because a curved surface is approximated by a flat, triangular patch, parameters similar to those involved in machining an inclined flat surface can be adjusted and the difference of the cutter mark array in each patch is checked.…”

Section: Cutting Methods and Cutting Conditionsmentioning

confidence: 99%

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Tool Path Generation for the Formation of a Geometric Surface Pattern on a Curved Surface by Patch Division Milling

Matsuda

Sasahara

Fukuda

et al. 2008

JAMDSM

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A textural surface pattern is used to add a physical or decorative function to an object's surface. We have proposed a milling technique involving patch division that can quickly generate a geometric surface pattern using a common profile-forming method. This report describes a method of generating a tool path using 3D-CAD and an FEA preprocessor applied to the patch division milling of a curved surface. Experimental results of the proposed method as applied to spherical and free-form surfaces are described.

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Section: Cutting Methods and Cutting Conditionsmentioning

confidence: 99%

“…To resolve this issue, we have proposed a patch division milling technique that can promptly generate a geometric surface pattern through the use of ball-end milling (12) (13) . Patch division milling is developed to form regularly aligned surface patterns both by the cutter marks and the patch outlines.…”

Section: Introductionmentioning

confidence: 99%

Tool Path Generation for the Formation of a Geometric Surface Pattern on a Curved Surface by Patch Division Milling

Matsuda

Sasahara

Fukuda

et al. 2008

JAMDSM

Self Cite

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“…(10): (10) Defining the rotational angle Ø c at the deepest groove position along the z direction, the entry and exit angles of the dressing are expressed with Eq. (11):…”

Section: Simulation Of Wheel Dressingmentioning

confidence: 99%

“…3 shows an example of the simulation results obtained using Equations (9) and (10) in MATLAB. It represents the equations introduced can represent a grinding wheel surface grooved by a dressing tools.…”

Section: Simulation Of Wheel Dressingmentioning

confidence: 99%

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Verification of simulation of surface texturing on planar surface by grinding

Kim

2015

Int. J. Precis. Eng. Manuf.

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Surface texturing is a means of pattern generation on a workpiece surface to provide functionality or for aesthetic reasons. Grinding is one of the various technology used for surface texturing. Compared with other methods (such as lasers, abrasive jet machining, mechanical cutting or rolling, and etching), grinding has some advantages for large-area texturing. In texturing by grinding, the grinding wheel needs particular shapes such as helical grooves on the peripheral surface of the wheel, depending on the shape of patterns to be generated on a workpiece. A grinding wheel with a helical groove generates patterns on the workpiece by the relative motion of the wheel and the workpiece. The pattern shapes are determined according to the combination of the grinding wheel speed and feed rate, as well as the geometry of the helical groove of the wheel. Before texturing, it is important to predict the textured patterns with a mathematical model. If the textured patterns are predictable, the shape of the grinding wheel and the grinding parameters can be determined. This paper proposes a mathematical model for the prediction of pattern generation, and verification of texturedpatterns based on the simulation resultsis given.

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