Abstract:Plasma immersion techniques of surface modification are known under a myriad of names.The family of techniques reaches from pure plasma ion implantation, to ion implantation and deposition hybrid modes, to modes that are essentially plasma film deposition with substrate bias.In the most general sense, all plasma immersion techniques have in common that the surface of a substrate (target) is exposed to plasma and that relatively high substrate bias is applied. The bias is usually pulsed. In this review, the roo… Show more
“…The PBII field acknowledged the development towards hybrid processes with deposition by explicitly including 'D' for deposition in the acronym PBII&D. More information on the early and intermediate history of the field has been published elsewhere [37,38], and much information can be found in the publications of the series of PBII (now PBII&D) workshops.…”
After pioneering work in the 1980s, plasma-based ion implantation (PBII) and plasma-based ion implantation and deposition (PBIID) can now be considered mature technologies for surface modification and thin film deposition. This review starts by looking at the historical development and recalling the basic ideas of PBII. Advantages and disadvantages are compared to conventional ion beam implantation and physical vapor deposition for PBII and PBIID, respectively, followed by a summary of the physics of sheath dynamics, plasma and pulse specifications, plasma diagnostics, and process modelling. The review moves on to technology considerations for plasma sources and process reactors. PBII surface modification and PBIID coatings are applied in a wide range of situations. They include the by-now traditional tribological applications of reducing wear and corrosion through the formation of hard, tough, smooth, low-friction and chemically inert phases and coatings, e.g. for engine components. PBII has become viable for the formation of shallow junctions and other applications in microelectronics. More recently, the rapidly growing field of biomaterial synthesis makes used 1 of PBII&D to produce surgical implants, bio-and blood-compatible surfaces and coatings, etc.With limitations, also non-conducting materials such as plastic sheets can be treated. The major interest in PBII processing originates from its flexibility in ion energy (from a few eV up to about 100 keV), and the capability to efficiently treat, or deposit on, large areas, and (within limits) to process non-flat, three-dimensional workpieces, including forming and modifying metastable phases and nanostructures.We use the acronym PBII&D when referring to both implantation and deposition, while PBIID implies that deposition is part of the process.2
“…The PBII field acknowledged the development towards hybrid processes with deposition by explicitly including 'D' for deposition in the acronym PBII&D. More information on the early and intermediate history of the field has been published elsewhere [37,38], and much information can be found in the publications of the series of PBII (now PBII&D) workshops.…”
After pioneering work in the 1980s, plasma-based ion implantation (PBII) and plasma-based ion implantation and deposition (PBIID) can now be considered mature technologies for surface modification and thin film deposition. This review starts by looking at the historical development and recalling the basic ideas of PBII. Advantages and disadvantages are compared to conventional ion beam implantation and physical vapor deposition for PBII and PBIID, respectively, followed by a summary of the physics of sheath dynamics, plasma and pulse specifications, plasma diagnostics, and process modelling. The review moves on to technology considerations for plasma sources and process reactors. PBII surface modification and PBIID coatings are applied in a wide range of situations. They include the by-now traditional tribological applications of reducing wear and corrosion through the formation of hard, tough, smooth, low-friction and chemically inert phases and coatings, e.g. for engine components. PBII has become viable for the formation of shallow junctions and other applications in microelectronics. More recently, the rapidly growing field of biomaterial synthesis makes used 1 of PBII&D to produce surgical implants, bio-and blood-compatible surfaces and coatings, etc.With limitations, also non-conducting materials such as plastic sheets can be treated. The major interest in PBII processing originates from its flexibility in ion energy (from a few eV up to about 100 keV), and the capability to efficiently treat, or deposit on, large areas, and (within limits) to process non-flat, three-dimensional workpieces, including forming and modifying metastable phases and nanostructures.We use the acronym PBII&D when referring to both implantation and deposition, while PBIID implies that deposition is part of the process.2
“…A técnica consiste no bombardeamento de um material sólido com átomos ionizados de média e alta energia. Essa técnica oferece a possibilidade de se implantar, ou ligar, qualquer tipo de elemento nas regiões próximas da superfície do material [7], modificando as características mecânicas, físicas ou químicas na região superficial do material. A alteração nas propriedades do substrato se deve à transferência de energia dos íons para sua superfície e à diversidade de espécies químicas presentes no plasma [7].…”
Section: Introductionunclassified
“…Essa técnica oferece a possibilidade de se implantar, ou ligar, qualquer tipo de elemento nas regiões próximas da superfície do material [7], modificando as características mecânicas, físicas ou químicas na região superficial do material. A alteração nas propriedades do substrato se deve à transferência de energia dos íons para sua superfície e à diversidade de espécies químicas presentes no plasma [7]. No 3IP, o material a ser tratado é imerso no plasma, sendo submetido a pulsos negativos de média a alta tensão (tipicamente 5 kV a 50 kV), duração de 10 μs a 100 μs e taxa de repetição variando entre 10 Hz a 5 kHz [8].…”
“…Among the various plasmabased techniques, PIII&D is a versatile technique that can conduct multiple processes, such as simultaneous and consecutive implantation, deposition and etching owing to it combining the advantages of conventional plasma and ion beam technologies. Another major advantage of PIII&D is the omnidirectional processing capability to tailor the surface properties of many biomaterials, including metals, ceramics and polymers, by introducing a myriad of different kinds of elements and functional groups into the materials with complex shapes [24,25]. PIII&D technique is usually applied in areas such as microelectronics, aerospace engineering and precision manufacturing.…”
Although remarkable progress has been made on biomaterial research, the ideal biomaterial that satisfies all the technical requirements and biological functions is not available up to now. Surface modification seems to be a more economic and efficient way to adjust existing conventional biomaterials to meet the current and ever-evolving clinical needs. From an industrial perspective, plasma immersion ion implantation and deposition (PIII&D) is an attractive method for biomaterials owing to its capability of treating objects with irregular shapes, as well as the control of coating composition. It is well acknowledged that the physico-chemical characteristics of biomaterials are the decisive factors greatly affecting the biological responses of biomaterials including bioactivity, haemocompatibility and antibacterial activity. Here, we mainly review the recent advances in surface modification of biomaterials via PIII&D technology, especially titanium alloys and polymers used for orthopaedic, dental and cardiovascular implants. Moreover, the variations of biological performances depending on the physico-chemical properties of modified biomaterials will be discussed.
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