Polypyrrole (PPy) has been deposited from aqueous solution onto two types of near-monodisperse poly(alkyl methacrylate) latexes and the resulting composite particles have
been extensively characterized using SEM, DCP, XPS, FTIR, and electrical conductivity
measurements. Poly(methyl methacrylate) (PMMA) latex is more difficult to coat than the
polystyrene latexes previously reported by our group in that the deposited PPy overlayer is
much less uniform. This difference is most likely related to the greater hydrophilicity of the
PMMA surface. The poly(n-butyl methacrylate) (PBMA) latex has intermediate hydrophobic
character, and, as a result, PPy overlayers on this substrate are somewhat more uniform
than those obtained for PMMA particles. The PPy-coated PBMA latex is an interesting model
system for understanding the behavior of PPy-coated film-forming latexes such as DSM's
ConQuest (PPy-coated polyurethane particles). The lightly cross-linked outer shell of PPy
hinders film formation significantly but conductive films can be obtained in the presence of
coalescence aids such as N-methyl pyrrolidone. This cosolvent acts as a plasticizer for the
PBMA latex and allows a reasonable degree of film formation at ambient temperature.