Introducing two-dimensional (2D) nanoreinforced materials
on the
surface of carbon fibers (CFs) is a promising strategy for overcoming
the chemical inertness of CFs. However, disordered alignment and uneven
dispersion of 2D nanoreinforced materials on the CF surface are the
most critical issues that must be addressed. Herein, MXene (M) was
functionalized using graphene oxide (G) to produce intercalated 2D
reinforcement materials, and robust Ti–O–C covalent
bonds were introduced to ensure that M and G have strong binding forces.
An interface layer with a more ordered and compact “brick-and-mortar”
structure was developed on the CF surface to obtain CF composites
with high strength and toughness. Owing to the structure superiority,
robust Ti–O–C covalent bonding, and abundant π–π
interactions, the optimal CF composites achieved high strength and
toughness, with a tensile strength of 1587 MPa and a toughness of
45 MJ m–3. Meanwhile, the interlaminar shear and
flexural strengths increased to 82 and 1178 MPa, respectively. The
reinforcing mechanisms of the unique interface layer on CF composites
were systematically investigated via data analysis and modeling. This
study provides a constructive design inspiration for fabricating high-performance
CF-reinforced polymer composites, considerably expanding their applications.