Failure Mode and Effect Analysis (Fuzzy FMEA) Implementation for Forklift Risk Management in Manufacturing Company PT.XYZ

Suryoputro, Muhammad Ragil; Khairizzahra,; Sari, Amarria Dila; Widiatmaka, Nawang Wahyu

doi:10.1088/1757-899x/528/1/012027

Cited by 12 publications

(7 citation statements)

References 6 publications

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“…It is noted that it is necessary to take corrective action to improve product quality based on the identified root causes (Smętkowska & Mrugalska, 2018). This study applies Failure Mode and Effect Analysis (FMEA) to explain resource allocation and priorities of the existing problems to prepare the improvement plan based on the Risk Priority Number (RPN) value resulted from the multiplication results between the incident, the severity, and the detection factor (Suryoputro et al, 2019). This analysis categorizes the type of defect based on the process or station to identify the corrective action correlation.…”

Section: Methodsmentioning

confidence: 99%

Six Sigma as a Method for Controlling and Improving the Quality of Bed Series Products

Untoro

Iftadi

2020

JITI

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The research was conducted at PT. XYZ where there were defect problems in bed series products so that additional time is needed to repair a product. One way to make improvements and improve quality in a production process is the Six Sigma method with the stages of DMAIC. The results of the calculated average of DPMO values and Sigma Level have the result 58558.56 and 3.07 which are still not good because still far from 6 sigma. After that analyzing the root causes of defect product problems, then the priority problem is carried out using (RPN) where the highest value is at the assembly work station because the material that has been used up in the warehouse has an RPN of 405 so that it becomes a top priority for repairs. With the standardization and documentation, proposed improvements that have been given then the possible defects of Electric Lovina Bed 3 Motor will be reduced.

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Section: Methodsmentioning

confidence: 99%

Six Sigma as a Method for Controlling and Improving the Quality of Bed Series Products

Untoro

Iftadi

2020

JITI

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“…Dalam dunia perindustrian, kulitas atau mutu produk adalah salah satu faktor yang dipertimbangkan oleh konsumen untuk membeli produk. [1]- [3] Pada produk Eq Spacing suka mengalami cacat produk saat produksi. Permasalahan ini yang selalu menjadi evaluasi PT Sinar Semesta untuk memaksimalkan kualitas mutu dari produk yang dihasilkan.…”

Section: Pendahuluanunclassified

Analisis Pengendalian Kualitas Produk Eq Spacing Dengan Metode Statistic Quality Control (SQC) Dan Failure Mode And Effects Analysis (FMEA) Pada PT. Sinar Semesta

Absa

Suseno

2022

TMIT

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PT Sinar Semesta merupakan perusahaan Industri bergerak dalam bidang pengecoran logam yang salahsatu produksinya adalah Eq Spacing yang terletak di Jl. Raya Solo-Yogya Km. 26 Klepu, Ceper,Klaten.permasalahan yang timbul di PT Sinar Semesta adalah kualitas pada produk yang masih mengalamikecacatan sehingga menimbulkan produk reject, dan hal tersebut dapat merugikan pihak perusahaan. Maka dariitu untuk meningkatkan kualitas pada produk perlu didukung oleh manajemen pemeliharaan dan kesadaran paraoperator. Tujuan dari penelitian ini adalah untuk mengetahui jenis kecacatan produk, dan solusi yamg dapatdiambil untuk mengatasi permasalahan tersebut. Penelitian ini menggunakan metode Statistical Quality Control(SQC) digunakan untuk mengendalikan kualitas dari proses awal sampai produk jadi dan Failure Mode And EfectsAnalysis (FMEA) digunakan untuk mengidentifikasi dan mencegah masalah yang terjadi pada produk dan proses.Berdasarkan hasil analisis pada bulan Juni 2021 sampai bulan Februari 2022 dengan jumlah produksi keseluruhanyaitu 6087 produk, terdapat sebanyak 378 produk cacat. Beberapa jenis kecacatan pada produk Eq Spacing,diantaranya cacat REetakan (R), Salah Alir (SA), dan Ekor Tikus (ET). Berdasarkan hasil diagram pareto untukkecacatan retakan diperoleh presentase kecacatan sebesar 29.89% dengan presentase kamulatif sebesar 29.89%,untuk kecacatan salah alir diperoleh presentase kecacatan sebesar 34.13% dengan presentase kamulatif sebesar64.02%, dan untuk kecacatan ekor tikus diperoleh presentase komulatif sebesar 35.98% dengan presentasekamulatif sebesar 100.00%

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“…Suryoputro et. al., [10] have conducted FME Analysis for Forklifts. Normal FMEA and Fuzzy FMEA were used to apply the concept.…”

Section: Fem Approachmentioning

confidence: 99%

Finite element analysis of fork in a modified screwed model in forklift

Nakandhrakumar¹,

Manju²,

Thiwakar³

et al. 2022

Robotics, Automation and Non-Destructive Evaluation

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The goal of this study is to do a stress, strain and displacement analysis on an upgraded screwed model of fork lift. The forklift model was developed using Solidworks and through Solidworks simulation, the needed analysis of the specified parameters was also performed using the Finite Element method. The model was improved based on the standard original geometry of parts that were employed in terms of stress, strain, and displacement of the fork at crucial regions. The forks of the structural element were modeled as a cantilever beam with uniformly distributed load and the analysis was carried out using the usual Finite Element Analysis (FEA) method. Modifications to the meshing element size were used to improve the fork. The meshing element size ranges from 32 mm to 3 mm. When compared to analytical data, the outcomes of shrinking the element size yield better results in terms of stress, strain, and displacement.

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Failure Mode and Effect Analysis (Fuzzy FMEA) Implementation for Forklift Risk Management in Manufacturing Company PT.XYZ

Cited by 12 publications

References 6 publications

Six Sigma as a Method for Controlling and Improving the Quality of Bed Series Products

Six Sigma as a Method for Controlling and Improving the Quality of Bed Series Products

Analisis Pengendalian Kualitas Produk Eq Spacing Dengan Metode Statistic Quality Control (SQC) Dan Failure Mode And Effects Analysis (FMEA) Pada PT. Sinar Semesta

Finite element analysis of fork in a modified screwed model in forklift

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