This study aims to
develop a simple, low-cost method for synthesis
of highly branched polycaprolactone (hbPCL) for use as effective “green”
plasticizers for poly(vinyl chloride) (PVC). We demonstrate the facile
synthesis of hbPCL with tunable molecular architecture using glycidol
as a branching monomer. A series of hbPCLs is prepared via one-pot,
solvent-free copolymerization of ε-caprolactone and glycidol,
wherein the molecular architecture is readily controlled by varying
the molar ratio of glycidol to ε-caprolactone. Further, studying
the kinetics of copolymerization reveals the preferential reaction
of glycidol over ε-caprolactone, resulting in a multiarm star-like
copolymer after the ring-opening of the two monomers. The crystallization
ability of hbPCL is found to gradually weaken with the introduction
of the branching structure, and its molecular mobility is improved
substantially by esterification with butyric anhydride, following
which a maximum mobility is realized at an intermediate level of branching.
The butyl-esterified hbPCL (hbPCL-C4) is miscible with PVC, and their
mixtures have excellent flexibility comparable to that of PVC/bis(2-ethylhexyl)
phthalate (DEHP). In particular, the stretchability of PVC/hbPCL-C4
is superior to that of PVC/DEHP, owing to its better structural homogeneity.
Furthermore, PVC/hbPCL-C4 shows outstanding migration stability with
the weight loss after extraction being >85% lower than that of
PVC/DEHP.