Fabrication of structurally colored basso-relievo with modulated elliptical vibration texturing

Wang, Jianjian; Wang, Yaoke; Yang, Yang; Yang, Ru; Liao, Wei-Hsin; Guo, Ping

doi:10.1016/j.precisioneng.2020.03.021

Cited by 18 publications

(3 citation statements)

References 22 publications

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“…According to the processing mechanism of EVT, one structure is created during every vibration cycle [125]; the high frequency of the ultrasonic vibration dramatically improves the processing efficiency of the micro/nanostructure. With the decrease of the DOC, noncontinuous dimples are fabricated, as shown in figure 24.…”

Section: Single-point Diamond Turningmentioning

confidence: 99%

A review of the techniques for the mold manufacturing of micro/nanostructures for precision glass molding

Zhou

Wang

et al. 2021

Int. J. Extrem. Manuf.

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Micro/nanostructured components play an important role in micro-optics and optical engineering, tribology and surface engineering, and biological and biomedical engineering, among other fields. Precision glass molding technology is the most efficient method of manufacturing micro/nanostructured glass components, the premise of which is meld manufacturing with complementary micro/nanostructures. Numerous mold manufacturing methods have been developed to fabricate extremely small and high-quality micro/nanostructures to satisfy the demands of functional micro/nanostructured glass components for various applications. Moreover, the service performance of the mold should also be carefully considered. This paper reviews a variety of technologies for manufacturing micro/nanostructured molds. The authors begin with an introduction of the extreme requirements of mold materials. The following section provides a detailed survey of the existing micro/nanostructured mold manufacturing techniques and their corresponding mold materials, including nonmechanical and mechanical methods. This paper concludes with a detailed discussion of the authors recent research on nickel-phosphorus (Ni-P) mold manufacturing and its service performance.

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Section: Single-point Diamond Turningmentioning

confidence: 99%

A review of the techniques for the mold manufacturing of micro/nanostructures for precision glass molding

Zhou

Wang

et al. 2021

Int. J. Extrem. Manuf.

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“…It models the micro-grooving in 3D, predicting the cutting force and optimizing the time for the roughing stage. Wang et al 21 proposed a fabrication method for structurally colored basso-relievo by combining the surface sculpturing and elliptical vibration texturing in one-step machining and synergistic modulations of both nominal cutting speed and depth-of-cut (DOC) in elliptical vibration texturing are applied to provide concave–convex topography and structural coloration. For fabricating micro-textured surface efficiently and cost-effectively, a texturing method of radial ultrasonic vibration-assisted turning (RUVT) was proposed and the theoretical model of texturing generation was established, which can describe the arrangement and geometry of micro-textures.…”

Section: Introductionmentioning

confidence: 99%

Ultrasonic elliptical vibration-assisted micro-texturing

Zhang

Silberschmidt

2023

Journal of Micromanufacturing

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Various micro-texturing techniques are used to generate the surface topography. However, conventional methods are inherently difficult to adapt for efficient production of micro-textures on cylindrical surface. In this paper, an ultrasonic elliptical vibration-assisted (UEVA) cutting technique based on discussed control parameters is proposed to fabricate the micro-texture on cylindrical surfaces. In the proposed UEVA micro-texturing method, a control model is developed based on shape and distribution parameters for the micro-texture. The locus of UEVA cutting is actively controlled with this EVA model to generate the micro-texture. The simulation model based on the proposed micro-texturing method is developed to predict the topography of the generated micro-texture. The cutting experiment to produce the micro-texture is conducted to verify the established control model. A comparison of the obtained results shows that the proposed UEVA micro-texturing method can be used to predict and generate the micro-texture on the cylindrical surfaces.

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“…For instance, the ultra-precision diamond turning can be modulated into the process like milling for fabricating the micro/nano channels with different bottom surface [27]. The micro/nano sculpturing with modulated elliptical vibration can form grooves with several waves [28], and the variational secondary structures may bring functional differences for different areas of the primary surface [29]. Obviously, the vibration modulation improves effectively matching attributes between the primary surface and the secondary structure.…”

Section: Introductionmentioning

confidence: 99%

Dual-Axial Tool Servo Diamond Turning of Hierarchical Micro-Nano-Structured Surfaces

Zhu

Chen

et al. 2021

JMMP

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This paper reports on a dual-axial tool servo diamond turning method for the one-step fabrication of hierarchical micro-nano-structured surfaces. With respect to the dual-axial servo motion (XZ), the z-axis motion can generate the primary surface with a complex shape, and the x-axis motion is used to synchronously form the secondary structure via controlling the residual tool marks. The toolpath determination algorithm for the developed turning method is described in detail, and the effect of the machining parameters on the basic feature and sizes of the generated secondary structures is investigated through conducting the numerical simulation for both toolpath and surface generation. The simulation result indicates that the additional x-axial motion is effective for the deterministic generation of a variety of secondary structures. Finally, taking advantage of an ultra-precision lathe with a self-developed tri-axial FTS, a hierarchical surface with high accuracy is practically generated.

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Fabrication of structurally colored basso-relievo with modulated elliptical vibration texturing

Cited by 18 publications

References 22 publications

A review of the techniques for the mold manufacturing of micro/nanostructures for precision glass molding

A review of the techniques for the mold manufacturing of micro/nanostructures for precision glass molding

Ultrasonic elliptical vibration-assisted micro-texturing

Dual-Axial Tool Servo Diamond Turning of Hierarchical Micro-Nano-Structured Surfaces

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