Fabrication and investigation of the scratch and indentation behaviour of new generation Ni-P-nano-NiTi composite coating for oil and gas pipelines

MacLean, Marissa; Farhat, Zoheir; Jarjoura, George; Fayyad, Eman M.; Abdullah, Aboubakr M.; Hassan, Mohammad K.

doi:10.1016/j.wear.2019.01.058

Cited by 44 publications

(25 citation statements)

References 32 publications

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“…This is important in order to avoid propagation of major cracks, and it has been seen in ZrO 2 alloys that are capable of undergoing the same martensitic transformation [17] [46] [47]. Similar results have been seen under static indentation with superelastic NiTi [14].…”

Section: Toughening Mechanismsmentioning

confidence: 61%

“…Figure 3(b) shows the surface morphology of the composite coating. The coating roughness of the composite coatings has been shown in previous work to increase in comparison to the monolithic Ni-P coatings [14].…”

Section: Single Particle Erosion Testingmentioning

confidence: 73%

“…The addition of superelastic NiTi serves to toughen the brittle Ni-P matrix that occurs upon deposition. Recent work has shown that the NiTi particles within the Ni-P matrix result in toughening of the composite coating under indentation and scratch conditions [14]. Due to the fact that NiTi undergoes a reversibly martensitic phase transformation, transformation toughening can occur.…”

Section: Introductionmentioning

confidence: 99%

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Erosion and Toughening Mechanisms of Electroless Ni-P-Nano-NiTi Composite Coatings on API X100 Steel under Single Particle Impact

MacLean¹,

Farhat²,

Jarjoura³

et al. 2019

JSEMAT

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The addition of superelastic NiTi to electroless Ni-P coating has been found to toughen the otherwise brittle coatings in static loading conditions, though its effect on erosion behaviour has not yet been explored. In the present study, spherical WC-Co erodent particles were used in single particle impact testing of Ni-P-nano-NiTi composite coatings on API X100 steel substrates at two average velocities-35 m/s and 52 m/s. Erosion tests were performed at impact angles of 30˚, 45˚, 60˚, and 90˚. The effect of NiTi concentration in the coating was also examined. Through examination of the impact craters and material response at various impact conditions, it was found that the presence of superelastic NiTi in the brittle Ni-P matrix hindered the propagation of cracks and provided a barrier to crack growth. The following toughening mechanisms were identified: crack bridging and deflection, micro-cracking, and transformation toughening.

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Section: Toughening Mechanismsmentioning

confidence: 61%

Section: Single Particle Erosion Testingmentioning

confidence: 73%

Section: Introductionmentioning

confidence: 99%

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Erosion and Toughening Mechanisms of Electroless Ni-P-Nano-NiTi Composite Coatings on API X100 Steel under Single Particle Impact

MacLean¹,

Farhat²,

Jarjoura³

et al. 2019

JSEMAT

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“…Highly aggressive operating conditions require the use of nickel coatings, since nickel provides corrosion resistance in wide range of conditions, wear resistance, and heat resistance [4]. Nickel-based coatings of various compositions can be applied by various methods: the widespread methods of electrochemical and chemical deposition [5,6], cladding [7,8], thermal spray methods [9][10][11], chemical vapor deposition [12], and physical vapor deposition [13] methods.…”

Section: Introductionmentioning

confidence: 99%

Ni-Based Coatings for Oil and Gas Industry Fabricated by Cold Gas Spraying

Alekseeva

Shishkova

Strekalovskaya

et al. 2021

The 1st International Electronic Conference on Metallurgy and Metals

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This paper presents the results of the study of nickel-based coatings fabricated by cold gas spraying. In this study, compositions based on Ni, Ni–Cu, Ni–Zn, and Ni–Al2O3/TiC coatings applied to low-alloyed steel bases were investigated. The composition, type of powder (mechanical mix or mechanically alloying), and thickness varied to choose the optimal characteristics for recovery, repair procedures, and specific applications in the oil and gas industry media. The second phase was added to Ni-based coatings to increase corrosion and wear resistance. Pure nickel coatings were also studied as a benchmark. Corrosion resistance was studied by means of electrochemical testing and autoclave testing in simulated oilfield conditions. Hydroabrasive resistance was studied using a unique testing bench. Scanning electron microscopy mappings, microhardness testing, and adhesion testing were used to correlate the results of the tests with the structure, continuity, and porosity of the studied coatings. It was shown that applying mechanical alloying of the powder did not lead to an effective increase of corrosion and hydroabrasive resistance. All the studied coating specimens have a sufficiently high adhesion. Ni–Zn coating has the lowest corrosion resistance and high hydroabrasive resistance. Ni–Cu coatings have high corrosion and the lowest hydroabrasive resistance. Al2O3/TiC additives give ambiguous results in the studied properties. A thickness of 40–60 microns provides sufficient performance of the studied coatings. Thus, varying chemical composition and thickness of coatings allows for obtaining the optimal qualities of Ni-based coatings made by cold gas spraying for use in the oil and gas industry.

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“…However, the corrosion resistance of low-carbon steels is inadequate to withstand a corrosive environment. For example, in the oil and gas industry, material degradation caused by corrosion is a severe problem especially in the presence of abrasive particles (i.e., sands or other solid particulates) [2]. For instance, the impacts of abrasive particles produce a strained surface that is highly vulnerable to corrosion due to the high energy of the surface [3].…”

Section: Introductionmentioning

confidence: 99%

The Effect of the Formation of Superelastic NiTi Phase on Static and Dynamic Corrosion Performance of Ni-P Coating

Li¹,

Farhat²

2021

Solids

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The addition of superelastic NiTi particles is a great benefit to the toughness of the Ni-P coating. Nonetheless, NiTi nanopowder costs 10 times more than Ti nanopowder. Therefore, in the present study, to reduce the cost, Ni-P-NiTi composite coatings were prepared on AISI 1018 steel substrates by the electroless incorporation of Ti nanoparticles into Ni-P followed by the annealing of Ni-P-Ti coatings. The effect of the formation of a superelastic NiTi phase on static and dynamic corrosion performance was investigated. It was found that the annealed Ni-P-Ti coating (i.e., Ni-P-NiTi coating) has much higher static corrosion resistance than the as-deposited Ni-P coating. The dynamic corrosion rates in the absence of abrasive particles are 10 times higher than the static corrosion rates of the coatings. The dynamic corrosion rates in the presence of abrasive particles are one order of magnitude higher than the dynamic corrosion rates in the absence of abrasive particles. The formation of a superelastic NiTi phase considerably improved the static and dynamic corrosion performance of the Ni-P coating. In the absence of abrasive particles under flowing condition, the dynamic corrosion resistance of the annealed Ni-P-Ti coating (i.e., Ni-P-NiTi coating) is 19 times higher than that of the as-deposited Ni-P coating. In the most aggressive environment (in the presence of abrasive particles), the dynamic corrosion resistance of the annealed Ni-P-Ti coating (i.e., Ni-P-NiTi coating) is four times higher than that of the as-deposited Ni-P coating. The annealed Ni-P-Ti coating (i.e., Ni-P-NiTi coating) can be used in applications where high corrosion resistance is required, especially in an extremely aggressive environment.

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Fabrication and investigation of the scratch and indentation behaviour of new generation Ni-P-nano-NiTi composite coating for oil and gas pipelines

Cited by 44 publications

References 32 publications

Erosion and Toughening Mechanisms of Electroless Ni-P-Nano-NiTi Composite Coatings on API X100 Steel under Single Particle Impact

Erosion and Toughening Mechanisms of Electroless Ni-P-Nano-NiTi Composite Coatings on API X100 Steel under Single Particle Impact

Ni-Based Coatings for Oil and Gas Industry Fabricated by Cold Gas Spraying

The Effect of the Formation of Superelastic NiTi Phase on Static and Dynamic Corrosion Performance of Ni-P Coating

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