Extrusion of tarhana: effect of operating variables on starch gelatinization

İbanoğlu, Şenol; Ainsworth, Paul; Hayes, George D.

doi:10.1016/s0308-8146(96)00047-7

Cited by 47 publications

(37 citation statements)

References 10 publications

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“…In their study water content ranged from 15 to 20 %, temperature varied in sections 3-4 (125-150 and 140-180°C, respectively) but screw speed was kept constant (400 rpm). In addition, Ibanoglu et al (1996) reported that high degree of gelatinization of starch could be achieved when high temperature was used together with high screw speed (300 rpm). Temperature was varied in the whole extrusion barrel and tested temperatures were relatively low (60, 90 and 120°C).…”

Section: Properties Of the Extrudatesmentioning

confidence: 99%

Effects of process parameters on the properties of barley containing snacks enriched with brewer’s spent grain

2015

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Brewer's spent grain (BSG), a by-product of malting of barley in the production of malt extract, was used as an ingredient in extruded barley-based snacks in order to improve the nutritional value of the snacks and widen the applications of this by-product in food sector. The effects of the extrusion parameters on the selected properties of the snacks were studied. Snacks with different ingredients including whole grain barley flour, BSG, whey protein isolate (WPI), barley starch and waxy corn starch were produced in 5 separate trials using a co-rotating twin-screw extruder. Extrusion parameters were water content of the mass (17-23 %), screw speed (200-500 rpm) and temperature of the last section and die (110-150°C). Expansion, hardness and water content of the snacks were determined. Snacks containing barley flour and BSG (10 % of solids) had small expansion and high hardness. Addition of WPI (20 % of solids) increased expansion only slightly. Snacks with high expansion and small hardness were obtained when part of the barley flour was replaced with starch (barley or waxy corn). Yet, the highest expansion and the smallest hardness were achieved when barley flour was used with barley starch and WPI without BSG. Furthermore, expansion increased by increasing screw speed and decreasing water content of the mass in most of the trials. This study showed that BSG is a suitable material for extruded snacks rich in dietary fiber. Physical properties of the snacks could be improved by using barley or waxy corn starch and WPI.

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Section: Properties Of the Extrudatesmentioning

confidence: 99%

Effects of process parameters on the properties of barley containing snacks enriched with brewer’s spent grain

2015

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“…Expansion is mainly governed by the sudden decrease in pressure attheat the die section, which results in water phase transition and formation of air cells in the extrudates (Alves et al, 1999;Lam & Flores 2003;Moore, 1990;Chevanan et al, 2007a).Additionally, during the cooking process, the melted dough exhibits a pseudoplastic behavior and thus, a substantial decrease in the apparent viscosity of the dough, which is influenced by the temperature, moisture content and type of the ingredients and ultimately affects the extent of pressure release and expansion of the finished product (Rosentrater et al, 2005;Chevanan et al, 2007a). In general, the more moisture, the less expansion due to the lubricant effect of water and consequent decrease in apparent viscosity of the dough (Mjoun & Rosentrater, 2011); the higher the starch content, the greater the expansion due to starch gelatinization and elastic behaviour of the dough inside the barrel and consequent pressure rise at the die exit (Nielsen, 1976;Kokini et al, 1992;Case et al, 1992;Sokhey et al, 1994;Ibanoglu et al, 1996). Kim et al (1989) suggested that increasing the extent of expansion as a result of increase in barrel temperature could be related to more starch gelatinization and more excretion of super-heated steam.…”

Section: Expansion Ratio (Er)mentioning

confidence: 99%

Twin-screw Extrusion Processing of Vegetable-based Protein Feeds for Yellow Perch (Perca flavescens) Containing Distillers Dried Grains, Soy Protein Concentrate, and Fermented High Protein Soybean Meal

Fallahi¹,

Muthukumarappan²,

Rosentrater³

et al. 2012

JFR

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Changing to alternative protein sources supports production of more economic aquafeeds. Two isocaloric (3.06 kcal/g) and isonitrogenous (40% db) experimental feeds for juvenile yellow perch were formulated with incorporation of fermented soybean meal (FSBM) and soy protein concentrate (SPC), each of which were at two levels (0 and 20% db), along with constant amounts of high protein distillers dried grains (DDG) (~30% db), and appropriate amounts of other ingredients. Using a pilot scale twin-screw extruder, feed production was performed in two replications for each diet at conditioner steam levels of 0.11 to 0.16 kg/min, extruder water of 0.11 to 0.19 kg/min, and screw speeds of 230 to 300 rpm. The effects of SPC and FSBM inclusion on extrudate physical properties were compared with those of a control diet (which contained 20% fishmeal and 30% DDG). Inclusion of 20% FSBM and 20%SPC resulted in a substantial decrease in unit density by 9.2 and 24%, but an increase in lightness, greenness, yellowness, and expansion ratio of the extrudates by 7, 27, 14, 7, 17, 34, 15, and 16.5%, respectively. SPC inclusion led to a considerable increase in water absorption, thermal resistivity, and thermal diffusivity by 17.5, 6.3, and 17.6%, respectively, whereas no significant change was observed for these properties with incorporation of 20% FSBM. Additionally, all extruded products had high durability. Taken together, using ~30% DDG with20% FSBM or20% SPC as alternative protein sources resulted in viable extrudates with properties appropriate for yellow perch production. A future study investigating the effect of extrusion processing conditions on the production of complete vegetable-based protein feeds for yellow perch species would be appropriate. of Food Research; Vol. 1, No. 3; 2012 ISSN 1927-0887 E-ISSN 1927-0895 Published by Canadian Center of Science and Education 230 AbstractChanging to alternative protein sources supports production of more economic aquafeeds. Two isocaloric (3.06 kcal/g) and isonitrogenous (40% db) experimental feeds for juvenile yellow perch were formulated with incorporation of fermented soybean meal (FSBM) and soy protein concentrate (SPC), each of which were at two levels (0 and 20% db), along with constant amounts of high protein distillers dried grains (DDG) (30% db), and appropriate amounts of other ingredients. Using a pilot scale twin-screw extruder, feed production was performed in two replications for each diet at conditioner steam levels of 0.11 to 0.16 kg/min, extruder water of 0.11 to 0.19 kg/min, and screw speeds of 230 to 300 rpm. The effects of SPC and FSBM inclusion on extrudate physical properties were compared with those of a control diet (which contained 20% fishmeal and 30% DDG). Inclusion of 20% FSBM and 20%SPC resulted in a substantial decrease in unit density by 9.2 and 24%, but an increase in lightness, greenness, yellowness, and expansion ratio of the extrudates by 7, 27, 14, 7, 17, 34, 15, and 16.5%, respectively. SPC inclusion led to a considerable increase i...

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“…The formation of elastic melt inside the barrel depends on the extent of gelatinization. (Case et al, 1992;Lin et al, 2000;Ilo et al, 1996;Ibanoglu et al, 1996;Sokhey et al, 1994). Expansion occurs due to the flashing of water vapor when the elastic melt exits through the die nozzle.…”

Section: Introductionmentioning

confidence: 99%

Effect of Different Extrusion Processing Parameters on Physical Properties of Soy White Flakes and High Protein Distillers Dried Grains-Based Extruded Aquafeeds

Singh¹,

Muthukumarappan²

2014

JFR

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Nutritionally balanced ingredient blends for catla (Catla catla), belonging to the family Cyprinidae, were extruded using single screw extruder. The extrusion was carried out at five levels of soy white flakes content (21%, 29%, 40%, 52%, and 59% db), five levels of moisture content (15, 19, 25, 31, and 35% db) and five levels of barrel temperature (100, 110, 125, 140, and 150 ºC) using three different die nozzles (having L/D ratios 3.33, 5.83, and 7.25). Blends with net protein content of 32.5% contains soy white flakes, along with high protein distillers dried grains (HP-DDG), corn flour, corn gluten meal, fish meal, vitamin, and mineral mix. A central composite rotatable design (CCRD) and response surface methodology (RSM) was used to investigate the significance of independent and interaction effects of the extrusion process variables on the extrudates physical properties namely pellet durability index, bulk density, water absorption and solubility indices and expansion ratio. Quadratic polynomial regression equations were developed to correlate the product responses and process variables as well as to obtain the response surfaces plots. The independent variables had significant (P < 0.05) effects on physical properties of extrudates: (i) higher soy white flakes content increased the pellet durability index and water absorption index, but decreased the water solubility index, (ii) higher temperature decreased pellet durability index, bulk density and water solubility index, (iii) increased L/D ratio from 3.33 to 7.25 increased the pellet durability index, expansion ratio but decreased the bulk density of the extrudates.

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Extrusion of tarhana: effect of operating variables on starch gelatinization

Cited by 47 publications

References 10 publications

Effects of process parameters on the properties of barley containing snacks enriched with brewer’s spent grain

Effects of process parameters on the properties of barley containing snacks enriched with brewer’s spent grain

Twin-screw Extrusion Processing of Vegetable-based Protein Feeds for Yellow Perch (Perca flavescens) Containing Distillers Dried Grains, Soy Protein Concentrate, and Fermented High Protein Soybean Meal

Effect of Different Extrusion Processing Parameters on Physical Properties of Soy White Flakes and High Protein Distillers Dried Grains-Based Extruded Aquafeeds

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