Experimental Studies on MoS2-Treated Grinding Wheel Active Surface Condition after High-Efficiency Internal Cylindrical Grinding Process of INCONEL® Alloy 718

Kapłonek, Wojciech; Nadolny, Krzysztof; Sutowska, Marzena; Mia, Mozammel; Pimenov, Danil Yurievich; Gupta, Munish Kumar

doi:10.3390/mi10040255

Cited by 18 publications

(13 citation statements)

References 22 publications

(14 reference statements)

Supporting

Mentioning

Contrasting

Order By: Relevance

“…Solid lubricants and antiadhesive agents are also added to CLF in powdered form, e.g. to air-oil aerosols or emulsion aerosols [26][27][28][29][30][31][32][33][34][35][36].…”

Section: Antiadhesives and Lubricants In Solid Statementioning

confidence: 99%

Modern Approach to Delivery Coolants, Lubricants and Antiadhesives in the Environmentally Friendly Grinding Processes

Nadolny

Kieraś

Sutowski

2020

Int. J. of Precis. Eng. and Manuf.-Green Tech.

Self Cite

View full text Add to dashboard Cite

Control of thermal conditions in the grinding zone is possible through effective delivery of substances with cooling, lubricating and antiadhesive properties during the machining process. In addition to the benefits of coolants, however, a number of economic and ecological problems arise, which include the costs of purchase, use and maintenance as well as the environmental impact of its disposal. These negative aspects of the use of cooling and lubricating liquids have contributed to the modern trend of minimizing their output in machining processes, including grinding. This article presents comprehensive characteristics of knowledge in the field of liquids, gases and solids with cooling, lubricating and antiadhesive properties. The author’s original classification of cooling and lubricating agents by their physical state was proposed and a complete list of known modern environmentally friendly methods of cooling and lubrication of the grinding zone was presented. In order to highlight their beneficial features, the background of conventional methods of delivery coolants, lubricants and antiadhesives to the grinding zone used for years were also characterised. A comprehensive list of all known methods of cooling and lubrication of the grinding zone classified according to the physical state of the delivered medium with a clear separation of hybrid methods consisting in simultaneous delivery of many cooling and lubricating agents was described in the summary. The article concludes with the characteristics of directions of further development in the field of cooling and lubrication of the grinding zone.

show abstract

“…Solid lubricants and antiadhesive agents are also added to CLF in powdered form, e.g. to air-oil aerosols or emulsion aerosols [26][27][28][29][30][31][32][33][34][35][36].…”

Section: Antiadhesives and Lubricants In Solid Statementioning

confidence: 99%

Modern Approach to Delivery Coolants, Lubricants and Antiadhesives in the Environmentally Friendly Grinding Processes

Nadolny

Kieraś

Sutowski

2020

Int. J. of Precis. Eng. and Manuf.-Green Tech.

Self Cite

View full text Add to dashboard Cite

show abstract

“…Using Image-Pro ® Plus 5.1 (Media Cybernetics, Inc., Rockville, MD, USA) [ 29 , 30 , 31 ] software, quantitative analysis of the SiO 2 grain clusters was carried out. During analysis, the average values of selected geometrical parameters ( An , p , l , w , F min , F max ) were calculated for n = 50 samples.…”

Section: Resultsmentioning

confidence: 99%

The Role of Observation–Measurement Methods in the Surface Characterization of X39Cr13 Stainless-Steel Cutting Blades Used in the Fish Processing Industry

Kapłonek

Nadolny

Zieliński³

et al. 2020

Materials

Self Cite

View full text Add to dashboard Cite

In the modern fish processing industry, flat fishes play an important role. They are processed into a final product in the form of a fillet during the skinning operation, which is carried out on machines operating in automated production lines. These machines are usually equipped with a single planar cutting blade or a few of such blades. The high-efficiency skinning and industrial conditions cause rapid wear of the cutting edge of the blade, which is detrimental to the quality of the final product. One of the forms of renewing the cutting ability of these types of tools is the regeneration carried out with the use of precise traverse surface grinding. The results of this process must be carefully verified for determining its correctness and possible optimization of its parameters. The main goal of this article was to characterize the usefulness of a number of observational and measuring methods to evaluate the results of the technical blade regeneration process. In this work, a number of contemporary observation–measurement methods such as optical microscopy (OM), scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), optical profilometry (OP), and angle-resolved scattering (ARS), supported by image processing and analysis techniques, were analyzed. The authors focused on presenting the role of the abovementioned methods in the surface characterization of planar cutting blades made of X39Cr13 chromium martensitic stainless steel before and after the technological operation of flat-fish skinning. Additionally, the surface condition after the regeneration process carried out using the five-axis CNC (computerized numerical control) grinding machine was also assessed. Numerous results of surface observations, elemental composition microanalysis, high-accuracy surface microgeometry measurements, and quantitative and qualitative analysis confirming the possibility of using the proposed methods in the presented applications are presented.

show abstract

“…4 it can also be noticed that dry grinding has generated roughest surface due to the absence of cooling and lubrication whereas, grinding using soap water closely follows the performance of propylene glycol. Dry grinding also promotes wheel loading to a great extent and this clogging may be give rise to increase in the height of surface irregularities as pointed out by Kaplonek et al [26]. Sodium nitrite has not been found as effective as propylene glycol and soap water; however, performed better than the conventional Blasocut fluid.…”

Section: Number Of Passmentioning

confidence: 96%

Enhancing grindability of Ti–6Al–4V applying ecological fluids under SQL using SiC wheel

Mukhopadhyay

Kundu

2019

SN Appl. Sci.

View full text Add to dashboard Cite

Improving grindability of a given material with the application of cutting fluid is a well-established strategy. However, demands from sustainable manufacturing strive for reduction in cutting fluid consumption as well as introduction of unconventional coolants of non-toxic origin to be employed during the operation without sacrificing its performance. Present experimental investigation deals with the analyses of the performances of some unconventional cutting fluids viz. soap water, sodium nitrite and propylene glycol under small quantity lubrication while grinding Ti-6Al-4V using silicon carbide wheel. Relevant parameters to estimate grindability, like grinding force and specific energy requirements, surface roughness, grinding ratio (G ratio), SEM micrographs of ground surface and images of grinding chips are critically analysed and compared with the results obtained using conventional synthetic fluid and dry grinding. Results have revealed that the unconventional grinding fluids perform more satisfactorily. Among all the fluids applied, propylene glycol has provided with much superior grinding results. It has significantly reduced grinding forces, specific energy, surface roughness and improved G ratio while providing superior surface quality.

show abstract

Experimental Studies on MoS2-Treated Grinding Wheel Active Surface Condition after High-Efficiency Internal Cylindrical Grinding Process of INCONEL® Alloy 718

Cited by 18 publications

References 22 publications

Modern Approach to Delivery Coolants, Lubricants and Antiadhesives in the Environmentally Friendly Grinding Processes

Modern Approach to Delivery Coolants, Lubricants and Antiadhesives in the Environmentally Friendly Grinding Processes

The Role of Observation–Measurement Methods in the Surface Characterization of X39Cr13 Stainless-Steel Cutting Blades Used in the Fish Processing Industry

Enhancing grindability of Ti–6Al–4V applying ecological fluids under SQL using SiC wheel

Contact Info

Product

Resources

About