Experimental Investigation of Surface Roughness in Milling of DuralcanTM Composite

Wiciak-Pikuła, Martyna; Twardowski, Paweł; Bartkowska, Aneta; Felusiak-Czyryca, Agata

doi:10.3390/ma14206010

Cited by 7 publications

(5 citation statements)

References 28 publications

Supporting

Mentioning

Contrasting

Order By: Relevance

“…[Duralcan™ is an aluminum matrix supplemented with ceramic particles like alumina and silicon carbide. The study reported in [114] adjusted milling settings to obtain the required surface roughness characteristics.…”

Section: Aluminium Reinforced With Silicon (Al/si)mentioning

confidence: 99%

Conventional Machining of Metal Matrix Composites towards Sustainable Manufacturing – Present Scenario and Future Prospects

Gutema,

Lemu

2024

Preprint

View full text Add to dashboard Cite

This study provides an in-depth review of the available literature on metal composite material machining, focusing on traditional machining operations such as turning, milling, shaping, drilling, and grinding. The motivation for the study is that this composite type has emerged as a vital material in applications requiring functionality, resilience, cost-effective operation, low consumption of energy and lightweight. Despite its superior characteristics, the manufacturing complexity and poor machinability of metal matrix composites have been the primary barriers to its adoption. Nevertheless, there is a reduction of exceptional efficiency, increase in surface roughness, tool wear and so on in metal matrix composites throughout machining. As a result, this review gives a comprehensive investigation of metal matrix composite machining and effect on process parameters and procedures. Furthermore, this study distinguishes metal matrix composites towards sustainable manufacturing and the metals employed by the researchers, as well as the gaps discovered for future recommendations in metal-based composites.

show abstract

Section: Aluminium Reinforced With Silicon (Al/si)mentioning

confidence: 99%

Conventional Machining of Metal Matrix Composites towards Sustainable Manufacturing – Present Scenario and Future Prospects

Gutema,

Lemu

2024

Preprint

View full text Add to dashboard Cite

show abstract

“…1 (2024) [14][15][16][17][18][19][20] the subject of an experimental study. Wiciak-Pikuła et al [13] For milling DuralcanTM Composite, a model based on an artificial neural network (ANN) based vibration and a model based on experimental design were established to analyze the effects of machining parameters such as cutting speed, spindle speed, and feed rate, axial infeed depth, and radial infeed depth. Layatitdev Das et al [14] Input machining parameters (cutting speed, tool feed, and cutting depth) and their effects on machining forces, MRR, and surface roughness during milling are studied in the creation of Ti6Al4V metal matrix composites.…”

Section: Introductionmentioning

confidence: 99%

Modeling and Optimization of Process Parameters for Surface roughness and Cutting Forces on End Milling using RSM and Taguchi Method

Abdu,

Mohamed,

Morad

et al. 2024

Journal of Modern Research

View full text Add to dashboard Cite

End milling is one of the most used machining techniques for removing metal from objects and milled surfaces. It is widely used in tools, aerospace, automotive, machine design, and production for joining other parts. Surface roughness is a crucial indicator of a product's technological excellence and a component that significantly affects manufacturing costs. The effects of several factors of the milling process, such as rotational speed, cutting speed, depth of cut, number of cutting edges and feed rate, find their influence on the surface finish. Surface roughness, cutting forces, and material removal rate were chosen as process responses. Taguchi method and the RSM in the evaluation and optimization of the machining parameters of end milling for the machining of Al 6063/SiO 2 by using Minitab 19. The vertical milling machine was used to perform experiments based on the Taguchi L 27 orthogonal array. The rotational speed, cutting speed, weight percentages of Nano SiO 2 (1, 3 and 5), number of cutting edges, feed rate, and depth of cut were considered machining parameters. According to ANOVA results, additions and cutting speed are the factors that have the greatest impact on the model metal removal rate.

show abstract

“…Although these technologies were described in many articles [22][23][24][25][33][34][35][36][37][38][39][40], this study combines the bene ts of these both methods. Numerous research centers make attempts on using LAM for machining metal matrix composites [41,42], ceramics [41,43], titanium [40] and nickel alloys [34,36], however, there were no attempts for using LAM for laser alloyed surfaces. The results obtained in this study allow to evaluate effects of this treatment.…”

Section: Introductionmentioning

confidence: 99%

Conventional and laser-assisted machining of laser-borided Monel 400 alloy

Kukliński

Przestacki

Bartkowska

et al. 2023

Int J Adv Manuf Technol

View full text Add to dashboard Cite

This study concentrates on comparing effects of conventional and laser-assisted machining (LAM) of laser borided Monel 400 alloy. For this purpose, the shaft made from Monel 400 was covered with 200 µm thick boron layer and surface melted using diode laser. For determining the in uence of laser beam scanning velocity on nal microstructure, microhardness and depth of melting, four laser beam scanning velocities were set: 5, 6, 8 and 10 m/min. Obtained microstructures are typical for laser melted metal and are composed of ne crystals. Microhardness increased signi cantly due to enriching Monel 400 with boron and the level of this increase depends on laser beam scanning velocity carried out for the process. During both conventional and laser-assisted turning cutting forces were measured for comparison. Other compared parameters after carrying out these processes were: obtained surface roughness and tool's life. It was found that it is possible to form laser borided surface of Monel 400 alloy by machining and using additional laser-assist has a positive impact on the e ciency of the process. The paper is the rst description of effects obtained by laser assisted machining of laser borided surface.

show abstract

Experimental Investigation of Surface Roughness in Milling of DuralcanTM Composite

Cited by 7 publications

References 28 publications

Conventional Machining of Metal Matrix Composites towards Sustainable Manufacturing – Present Scenario and Future Prospects

Conventional Machining of Metal Matrix Composites towards Sustainable Manufacturing – Present Scenario and Future Prospects

Modeling and Optimization of Process Parameters for Surface roughness and Cutting Forces on End Milling using RSM and Taguchi Method

Conventional and laser-assisted machining of laser-borided Monel 400 alloy

Contact Info

Product

Resources

About