Evaluation of minimum quantity lubrication effects by cutting force signals in face milling of Inconel 182 overlays

Wang, Chengdong; Li, Kang; Chen, Ming; Liu, Zhiqiang

doi:10.1016/j.jclepro.2015.06.095

Cited by 40 publications

(19 citation statements)

References 41 publications

(40 reference statements)

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“…Inconel 718: [41], [76], [85], [158], [159], [160], [196], [200], [201], [202] Inconel 182: [203] GH4169: [204] Nimonic 75: [79] DD98: [205] Titanium and its alloy Ti-6Al-4V: [5], [32], [35], [70], [82], [86], [94], [108], [113], [124], [126], [129], [134], [150], [151], [152], [155], [156], [196], [206], [207], [208], [209], [210], [211], [212], [213], [214], [215], [216], [217] Grade 2: [40], [193], [218], [219], [220] CP tit...…”

Section: Superalloysmentioning

confidence: 99%

“…Furthermore, the energy-consumption minimisation and the refusal of use of application of cutting fluids (dry machining) often conflict with operation time minimisation or efficiently. In addition to dry machining, minimum quantity lubrication is becoming more widespread [160,203] and special (e.g. nanofluid) and hybrid cooling lubrication systems have also appeared [152,156,297], and their use is expected to increase.…”

Section: Future Trends and Outlookmentioning

confidence: 99%

See 1 more Smart Citation

A review on micro-milling: recent advances and future trends

Balázs

Geier

Takács

et al. 2020

Int J Adv Manuf Technol

124

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Recently, mechanical micro-milling is one of the most promising micro-manufacturing processes for productive and accurate complex-feature generation in various materials including metals, ceramics, polymers and composites. The micro-milling technology is widely adapted already in many high-tech industrial sectors; however, its reliability and predictability require further developments. In this paper, micro-milling related recent results and developments are reviewed and discussed including micro-chip removal and micro-burr formation mechanisms, cutting forces, cutting temperature, vibrations, surface roughness, cutting fluids, workpiece materials, process monitoring, micro-tools and coatings, and process-modelling. Finally, possible future trends and research directions are highlighted in the micro-milling and micro-machining areas.

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Section: Superalloysmentioning

confidence: 99%

Section: Future Trends and Outlookmentioning

confidence: 99%

A review on micro-milling: recent advances and future trends

Balázs

Geier

Takács

et al. 2020

Int J Adv Manuf Technol

124

View full text Add to dashboard Cite

show abstract

“…In addition, it is necessary to reduce the coefficients of friction (COFs) between tool rake face and cutting chip for improving cutting energy efficiency. Advanced cutting tools or lubrication technologies such as diamond-like carbon (DLC)-coated cemented tools, self-lubricating ceramic tools as well as minimum quality lubrication (MQL) [36,37] are recommended for machining of Fe-Cr-Ni coatings. Moreover, tool vibration amplitude values also decrease with MQL machining [27].…”

Section: Selection Of Optimum Machining Parameters By Energy Managementmentioning

confidence: 99%

Sustainable manufacturing: re-contouring of laser cladding restored parts by machining method with cutting energy management

Zhang

Zhou

et al. 2020

Archiv.Civ.Mech.Eng

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Laser cladding has been commonly utilized for restoring high value-added parts. However, the poor surface quality becomes key technological barrier which restricts its widespread applications. In the paper, re-contouring strategies by machining method are explored for minimal energy consumption as well as required surface roughness. Firstly, the effect of structural characteristics of the laser-cladded workpiece on specific cutting energy was explored by means of layer-by-layer turning and orthogonal cutting. Results indicated that the specific cutting energy increased, and the machining chatter/vibration exacerbated with decreasing coating thickness under fixed cutting parameters. The reason can be summarized as a result of the effect of elastoplastic deformation behavior across the interface. Then, the influences of depth of cut and feed on specific cutting energy in finish turning were addressed. Results indicated that the specific cutting energy reduced with increasing depth of cut and feed in the form of power functions. In addition, energy efficiency decreased with an increase in uncut chip thickness and cutting speed. On basis of this work, large feed and low cutting speed with the adoption of wiper inserts were recommended for minimizing energy consumption within surface roughness requirement.

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“…Face milling is a highly efficient type of machining process [2][3][4], widely used in manufacturing flat surfaces [5,6]. In face milling, a considerable number of mill teeth are involved at the same time, which leads to a significant increase in the cutting force [7,8]. At the same time, face milling consumes a significant amount of energy [9], which in part is caused by a larger tooth wear area [10].…”

Section: Introductionmentioning

confidence: 99%

Investigations of surface quality and energy consumption associated with costs and material removal rate during face milling of AISI 1045 steel

Pimenov

Abbas

Gupta

et al. 2020

Int J Adv Manuf Technol

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Face milling is a well known commercial process highly used in heavy industries that consumes high amount of power. Besides power issue, modern manufacturing industries are aiming for per part cost reduction keeping the product quality unimpaired. Unexpectedly if the part is rejected in any stage of manufacturing, the cost of manufacturing dramatically increases. Major cause of part rejection is excessive tool wear that imparts poor surface profile or catastrophic tool failure that causes adherence of broken tool debris onto machined surface. Furthermore, the tool wear is associated with sliding distance (frictional distance) and the tool life quantifies the cost of tools. As such, from the perspective of manufacturing industries it is imperative to optimize the surface quality parameter, cost of part, power consumption, and material removal -this is exactly what is accomplished here. By this work, it is possible to conserve power consumption, produce parts with lower cost, manufacture with uncompromising surface quality and enhanced material removal rate. Moreover, as intermediate factors of interest, the influences of sliding distance, tool life and tool flank wear on the overall machining performance are evaluated. The multi-objective optimization by Grey Relational Analysis (GRA) revealed that for improved product performance and fast manufacturing (case 1) optimum results are: feed per tooth fz = 0.25 mm/tooth, cutting speed vc = 392.6 m/min and cutting length l = 0.5 mm; for resource conservation (case 2) the optimum results are: feed per tooth fz = 0.125 mm/tooth, cutting speed vc = 392.6 m/min, cutting length l = 0.5 mm.

show abstract

Evaluation of minimum quantity lubrication effects by cutting force signals in face milling of Inconel 182 overlays

Cited by 40 publications

References 41 publications

A review on micro-milling: recent advances and future trends

A review on micro-milling: recent advances and future trends

Sustainable manufacturing: re-contouring of laser cladding restored parts by machining method with cutting energy management

Investigations of surface quality and energy consumption associated with costs and material removal rate during face milling of AISI 1045 steel

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