KEY WORDS: delayed fracture; immersion-type hydrogen charging method; ammonium thiocyanate.
BackgroundIt is well known that the risk of hydrogen embrittlement fracture becomes significant when ultra-high strength steels (UHSS) with tensile strength over 980 MPa are used in atmospheric corrosion environments.1,2) Recently, application of UHSS sheets to automobiles has increased as a means of reducing auto body weight.3) Although the hydrogen embrittlement resistance of UHSS sheets has been evaluated by various methods, [4][5][6][7][8][9][10][11][12] it is difficult to predict the risk of hydrogen embrittlement fracture quantitatively. In order to expand the automotive applications of UHSS sheets, precise prediction of the risk of hydrogen embrittlement fracture is important.For evaluation of hydrogen embrittlement resistance, hydrogen must be charged to specimens. The immersiontype hydrogen charging method is more convenient than cathodic charging because a large number of specimens and automotive parts with various complex dimensions can be easily and uniformly charged with hydrogen at the same time simply by immersing the specimens in a solution. In contrast, the cathodic charging method requires various equipments, such as a power supply and electrodes, and the current density distribution in a specimen varies depending on the specimen shape. The latter point is important because the hydrogen charging condition in a specimen is considered to change depending on the local current density.On the other hand, the immersion test also has a demerit, in that specimens dissolve during immersion because strong acids with pH in the range of 1 to 3 are generally used. Dissolution of the specimen surface causes changes in surface stress and microstructure conditions during the test. For example, surface stress is reduced and microcracks disappear. Therefore, if the immersion test is applied to hydrogen embrittlement resistance evaluation, it is very important to inhibit dissolution during testing and to understand the effect of any dissolution on hydrogen embrittlement resistance.Recently, an ammonium thiocyanate (NH4SCN) solution with a concentration of several percent has been used in hydrogen charging tests.13) NH4SCN is well known as a catalyst in electrical hydrogen charging methods, and hydrogen embrittlement of bar steels is evaluated by the Fédération Internationale de la Précontrainte (FIP) test method, in which specimens are immersed in a 20% NH 4 SCN solution at 323 K.14) The pH of the 20% NH 4 SCN solution is reported around 4-5, and low specimen dissolution is predicted due to higher pH than conventional hydrogen charging solutions as HCl with pH 1. This suggests the possibility of using a NH 4 SCN solution in immersion tests for evaluation of hydrogen embrittlement in UHSS sheets with substantially reduced specimen dissolution. In this study, a low-dissolution hydrogen charging method was proposed.
Experimental ProcedureAs test materials, 1180 MPa grade ferrite-martensite dualphase steel (1180DP) was used. T...