Erosive wear behaviour of HVOF-sprayed Ni-20Cr2O3 coating on pipeline materials

Bansal, Ankur; Goyal, Deepak Kumar; Singh, Prabhjot; Singla, Anil Kumar; Gupta, Munish Kumar; Bala, Niraj; Kolte, Jayant; Setia, Gautam

doi:10.1016/j.ijrmhm.2020.105332

Cited by 44 publications

(10 citation statements)

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“…The equipment utilised in this machinery is generally made of cast iron, mild steel and stainless steel. These materials, on the other hand, are much less resistant to erosive wear [8][9]. The development of novel erosion-resistant materials is important.…”

Section: Introductionmentioning

confidence: 99%

Comparison of erosion performance of uncladded and WC-based laser cladded SS304 and SS410 steels

Singh

Kumar

Goyal

2022

J. Electrochem. Sci. Eng.

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Myriad hydro materials have been encountered with the severe attacks of eroded particles during the operation, leading to degradation of target material and economic loss. In this study, Colmonoy-6+WC powders were deposited with the help of the laser cladding method on the bare SS304 and SS410 steel surfaces. Distinct properties of cladded surfaces, such as mechanical as well as metallurgical properties, were investigated. The influence of slurry erosion parameters like angle of impact and impact velocity of eroded particles on the cladded as well as uncladded steel specimen was analysed. Under all slurry erosion conditions, there was an escalation in slurry erosion resistance in the case of cladded steel as that of as-received steel specimens. In slurry erosion, the influence of the impact velocity of erodent particles is more against the impact angle. The scanning electron microscopy images of eroded uncoated steel specimens represent ductile behaviour along with the formation lip, ploughing etc., while eroded cladded steels exhibit brittle behaviour.

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Section: Introductionmentioning

confidence: 99%

Comparison of erosion performance of uncladded and WC-based laser cladded SS304 and SS410 steels

Singh

Kumar

Goyal

2022

J. Electrochem. Sci. Eng.

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“…8,9,14,27,31,36,57,58,66,[83][84][85][87][88][89][90][91][92] Some authors used the full factorial method for carrying out a suitable number of experiments. 93,94 Related to various researches, many authors 1,2,9,15,20,45,50,53,63,75,77,82,[94][95][96][97][98][99][100][101] discussed the surface morphologies of different materials posterior to SE testing, exhibiting the different mechanism of failure on the observed eroded surface. Surface roughness 'Ra' and 'Rz' are the parameters for characterizing such type of eroded surfaces.…”

Section: Introductionmentioning

confidence: 99%

“…8,9,14,27,31,36,57,58,66,83–85,87–92 Some authors used the full factorial method for carrying out a suitable number of experiments. 93,94…”

Section: Introductionmentioning

confidence: 99%

“…Related to various researches, many authors 1,2,9,15,20,45,50,53,63,75,77,82,94–101 discussed the surface morphologies of different materials posterior to SE testing, exhibiting the different mechanism of failure on the observed eroded surface. Surface roughness ‘Ra’ and ‘Rz’ are the parameters for characterizing such type of eroded surfaces.…”

Section: Introductionmentioning

confidence: 99%

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Insights to improve the tribo-performance of materials used under slurry erosion applications: A review

Yadav

Singh²

2022

Proceedings of the Institution of Mechanical Engineers, Part L:

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Slurry erosion usually results in the form of damage to the materials of different components having underwater working domain. Numerous industries have suffered due to this kind of wear resulting in frequent breakdowns demanding repeated financial assistance and poor productivity. Properties and tribo-performance of materials related to distinct slurry applications play a significant role in arresting the slurry erosion wear. Slurry erosion depends on different parameters such as impact velocity, impingement angle, shape and size of erodent, slurry concentration and so on. These parameters differ from one application to another and accordingly, specific materials are selected knowing the extent and severity of slurry erosion wear. In the last decade, many authors studied parametrically the tribo-slurry erosion performance of materials, few of them correlated their investigations to the actual in situ conditions of applications. Various authors have analyzed the effect of operating parameters on the mechanism of erosion and conducted the comparative studies of different materials. Many of the investigators attempted to improve the properties and tribo-slurry erosion performance of materials through surface modification techniques; coating, reinforcement, heat treatment, thermo-mechanical process etc. This review is an effort to covers all such kind of explorations.

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“…Wear is a situation that directly affects the life of the equipment in the plants. There are many types of wear, and one of the most common problems is an erosive wear (Bansal et al , 2020; Fouad et al , 2011; Venter et al , 2020). About erosive wear, there are also many different wear types (Raadnui, 2021; Saleh et al , 2021; Verma, 2020).…”

Section: Introductionmentioning

confidence: 99%

Erosion characteristics on surface texture of additively manufactured AlSi10Mg alloy in SiO₂ quartz added slurry environment

Demirsöz

Korkmaz

Gupta

et al. 2021

RPJ

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Purpose The main purpose of this work is to explore the erosion wear characteristics of additively manufactured aluminium alloy. Additive manufacturing (AM), also known as three-dimensional (3D) manufacturing, is the process of manufacturing a part designed in a computer environment using different types of materials such as plastic, ceramic, metal or composite. Similar to other materials, aluminum alloys are also exposed to various wear types during operation. Production efficiency needs to be aware of its reactions to wearing mechanisms. Design/methodology/approach In this study, quartz sands (SiO2) assisted with oxide ceramics were used in the slurry erosion test setup and its abrasiveness on the AlSi10Mg aluminum alloy material produced by the 3D printer as selective laser melting (SLM) technology was investigated. Quartz was sieved with an average particle size of 302.5 µm, and a slurry environment containing 5, 10 and 15% quartz by weight was prepared. The experiments were carried out at the velocity of 1.88 (250 rpm), 3.76 (500 rpm) and 5.64 m/s (750 rpm) and the impact angles 15, 45 and 75°. Findings With these experimental studies, it has been determined that the abrasiveness of quartz sand prepared in certain particle sizes is directly related to the particle concentration and particle speed, and that the wear increases with the increase of the concentration and rotational speed. Also, the variation of weight loss and surface roughness of the alloy was investigated after different wear conditions. Surface roughness values at 750 rpm speed, 10% concentration and 75° impingement angle are 0.32 and 0.38 µm for 0 and 90° samples, respectively, with a difference of approximately 18%. Moreover, concerning a sample produced at 0°, the weight loss at 250 rpm at 10% concentration and 45° particle impact angle is 32.8 mg, while the weight loss at 500 rpm 44.4 mg, and weight loss at 750 rpm is 104 mg. Besides, the morphological structures of eroded surfaces were examined using the scanning electron microscope to understand the wear mechanisms. Originality/value The researchers verified that this specific coating condition increases the slurry wear resistance of the mentioned steel. There are many studies about slurry wear tests; however, there is no study in the literature about the quartz sand (SiO2) assisted slurry-erosive wear of AlSi10Mg alloy produced with AM by using SLM technology. This study is needed to fill this gap in the literature and to examine the erosive wear capability of this current material in different environments. The novelty of the study is the use of SiO2 quartz sands assisted by oxide ceramics in different concentrations for the slurry erosion test setup and the investigations on erosive wear resistance of AlSi10Mg alloy manufactured by AM.

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Erosive wear behaviour of HVOF-sprayed Ni-20Cr2O3 coating on pipeline materials

Cited by 44 publications

References 45 publications

Comparison of erosion performance of uncladded and WC-based laser cladded SS304 and SS410 steels

Comparison of erosion performance of uncladded and WC-based laser cladded SS304 and SS410 steels

Insights to improve the tribo-performance of materials used under slurry erosion applications: A review

Erosion characteristics on surface texture of additively manufactured AlSi10Mg alloy in SiO₂ quartz added slurry environment

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Erosive wear behaviour of HVOF-sprayed Ni-20Cr2O3 coating on pipeline materials

Cited by 44 publications

References 45 publications

Comparison of erosion performance of uncladded and WC-based laser cladded SS304 and SS410 steels

Comparison of erosion performance of uncladded and WC-based laser cladded SS304 and SS410 steels

Insights to improve the tribo-performance of materials used under slurry erosion applications: A review

Erosion characteristics on surface texture of additively manufactured AlSi10Mg alloy in SiO2 quartz added slurry environment

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Product

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Erosion characteristics on surface texture of additively manufactured AlSi10Mg alloy in SiO₂ quartz added slurry environment