The carbon deposition and permeation on nickel surfaces were investigated
from thermodynamic and kinetic aspects by using density functional
theory (DFT), ab initio atomic thermodynamics, and classical molecular
dynamics (MD) simulations. The resulting evolution of particle morphology,
crystalline composition, and barriers of typical surface reactions
were explored. The exposed facets of Ni show distinct thermodynamic
and kinetic sensitivity to carbon deposition and permeation. Thermodynamically,
with increasing carbon chemical potential, the carbon coverage and
the surface energies of facets change, which leads to the evolving
of the equilibrium morphology of Ni particles, favoring higher exposure
of the (111) surface. MD simulations show that carbon deposition triggers
surface reconstruction at high temperature, and the rate of carbon
permeation increases with temperature. Kinetically, the permeation
on most Ni surfaces is facile at relatively low temperature except
for (111), which shows a threshold temperature of 800 K. Evaluation
of a representative probe reaction (methane activation) shows that
the reaction barrier and reaction energy increase with the degree
of carbide formation, while no general trend is observed for the reverse
reaction (CH3 + H). Our study provides an atomic level
insight into the carbon deposition process on Ni surfaces and indicates
that it is crucial to consider carbon deposition and permeation to
understand the particle morphology, crystalline composition, and catalytic
performances of Ni.