The industrial state-of-the-art
processes to extract tungsten from
scheelite (CaWO4) require high pressures and temperatures.
These flowsheets consume a large excess of chemicals (which are very
hard to recycle) and generate up to 25 tons of high-salinity wastewater
per ton of ammonium paratungstate product. In this work, a more sustainable
conceptual flowsheet for the recovery of tungsten from high-grade
(55.0 wt % W) and medium-grade (3.3 wt % W) scheelite ores was developed
at the lab scale. Leaching of CaWO4 was tested in solutions
of 37.0 wt % aqueous HCl in organic solvents (ethylene glycol, poly(ethylene
glycol) 200, acetonitrile) and ionic liquids (Aliquat 336). The tungstate
(H
x
W
y
O
z
n–) generated
by the reaction between CaWO4 and HCl was only solubilized
in the ethylene glycol system with an appropriate amount of 37.0 wt
% aqueous HCl, whereas in all other solvents, it either precipitated
or CaWO4 did not dissolve. After the dissolution of tungsten,
nonaqueous solvent extraction was used to separate tungsten from calcium,
by means of a solvent consisting of 20 vol % Aliquat 336 in the aliphatic
diluent GS190 with 10 vol % 1-decanol as a modifier. Scrubbing with
water removed the co-extracted iron. Finally, tungsten was recovered
as ammonium tungstate (NH4)2WO4,
the precursor of ammonium paratungstate, by stripping in a mixture
of aqueous ammonia and ammonium chloride. Paratungstate is the most
common intermediate for the production of tungsten oxide or tungsten
metal. One drawback that needs to be adequately addressed, prior to
further upscaling of this conceptual flowsheet, is the potential formation
of trace levels of 2-chloroethanol in the leaching stage. It is hypothesized
that this problem can be circumvented by further optimizing process
conditions to enhance the mass transfer and reduce the reaction time,
such as better mixing of the solid and the lixiviant.