Results of electrodeposition of gold matrix composite coatings with carbon-based materials, namely ultradispersed diamond (UDD) and carbon nanotube (CNT), are reported. The effects of the bath load on some representative properties of the composite are specifically addressed. Pure gold and gold composite coatings were prepared from a gold sulfite electrolyte of pH 7.5 and bath load from 5 to 20 g l -1 (UDD bath) and from 0.1 to 5 g l -1 (CNT bath). The codeposition was characterized in terms of carbon content of the coating and by examination of the composite coating morphology. The particle incorporation rate and the concurrent impact on morphology were found to depend on both the bath load and the type of material used. The influence of codeposited material on microindentation hardness, wear behavior and thermal stability was further investigated. Some notable improvements in performance are observed in electrocodeposits compared to the pure matrix coatings. Critical factors affecting the codeposition behavior are highlighted in the light of the reported results.
IntroductionBecause of the negligible tendency to tarnish and its low contact resistance and high conductivity, gold is extensively used in the electronics industry in the electrodeposited (ECD) form as a contact surface. For most sliding contact applications pure gold is too soft, showing an inherent tendency to cold welding thus causing layer tearing and rupture. It is known that wear behavior may be improved by micro-alloying the gold deposit -for example by codeposition of 0.1-0.5% cobalt or nickel. However, the codeposition or incorporation of these elements may have a deleterious effect on tarnish resistance and contact resistance (1). There is therefore a persistent need for a gold based finish with improved wear resistance for contacts and connectors. This objective is primarily pursued by either the modification of existing processes or the suitable design of the contact finish as a multilayer system.The study and development of composite gold electrodeposition has been an alternative approach to this issue for twenty years ( 2 ). In this lapse of time, electrodeposition processes of gold matrix composite with dispersion of hard particles, such as Al 2 O 3 (3) and TiN (4), or polymeric particles, such as PTFE for dry selflubricating layers (5), were studied. The particle size in these studies was usually in the range of 0.5 to 5 µm. At the same time, though targeting different application, gold alloy/ B 4 C composite electroforming processes were developed (6). The main objective of this research activity, to improve the wear behavior while maintaining tarnish resistance and electrical conductivity, cannot be considered achieved. ECS Transactions, 3 (30) 15-25 (2007) 10.1149/1.2789209, copyright The Electrochemical Society 15 ) unless CC License in place (see abstract). ecsdl.org/site/terms_use address. Redistribution subject to ECS terms of use (see 147.188.55.56 Downloaded on 2015-06-08 to IP 16The introduction of submicron and nanoparticles...