In this paper the fabrication process for a
screen-printable magnetostrictive thick-film material based upon the
giant magnetostrictive material, Terfenol-D, is reported. Factors
affecting the magnetostriction of the printed thick film have been
identified, and suitable parameters selected to yield a functional
thick film. The evaluation process used to compare the
magnetostrictive thick films is also detailed and a magnetostriction
of 4.4 ppm for an excitation field of 11.5 kA m-1 is recorded.
This value is compared to other composite materials, and potential
routes for improvement of the magnetostrictive thick-film material
identified.