High-performance
aramid fibers are extensively applied in the civil
and military fields. A great deal of waste aramid resources originating
from the manufacturing process, spare parts, or end of life cycle
are wrongly disposed (i.e., landfill, smash, fibrillation),
causing a waste of valuable resources as well as severe environmental
pollution. Although aramid nanofibers (ANFs) have recently been recently
reported as one of the most promising building blocks due to their
excellent properties, they suffer from an extremely high production
expenditure, thereby greatly hindering their scale-up application.
Herein, in this paper, from a resources-saving and cost-reductional
perspective, we present a feasible top-down approach to recycle high
value-added ANFs with an affordable cost from various waste aramid
resources. The results indicate that although the reclaimed ANFs have
a molecular weight reduction of 8.1% compared with the recycled aramid
fibers, they still exhibit a molecular weight of 43.0 kg·mol–1 that represents the highest value compared to other
methods. It is noteworthy that the fabrication cost of ANFs is significantly
reduced (∼7 times) due to the reclamation of waste aramid fibers
instead of the expensive virgin aramid fibers. The obtained ANFs show
impressive tensile strength (149.2 MPa) and toughness (10.43 MJ·m–3), excellent thermal stabilities (T
d of 542 °C), and a high specific surface area (65.2
m2·g–1), which endows them to be
promising candidates for constructing advanced materials. Compared
to the aramid pulp obtained by the traditional recycling method, ANFs
show significant advantages in dimensional homogeneity, aspect ratio,
dispersibility, film-forming property, and especially the excellent
properties of the ANF film. In addition, the scale-up preparation
of ANFs from the recycled waste aramid fibers is carried out, demonstrating
it is highly economically viable. Therefore, this work provides a
highly feasible and cost-effective recycle system to reclaim the waste
aramid resources together with significantly reducing the preparation
cost of ANFs.