Characterizing
dispersion quality of polymer nanocomposite (PNC)
is as important as dispersing nanosized fillers in the polymer matrix.
In this study, to quantify the dispersion quality of PNCs, we used
rheological properties, that is, linear viscoelasticities determined
by small-amplitude oscillatory shear tests and nonlinear viscoelasticities
determined by large-amplitude oscillatory shear tests. Nonlinear viscoelasticities
were analyzed with Fourier transform (FT)-rheology. Two different
disperse-controlled PNCs were investigated. One is a polypropylene
(PP)/clay nanocomposite system compatibilized using maleic anhydride-grafted
polypropylene (MAPP), and the other is a PP/silica nanocomposite system
containing four different types of silica (two hydrophilic and two
hydrophobic silicas). Rheological measurements and transmission electron
microscopy (TEM) findings for both PNCs, and X-ray diffraction (XRD)
findings for PP/MAPP/clay were used to investigate morphological evolutions.
In the case of PP/MAPP/clay nanocomposites, dispersion qualities,
as characterized by linear and nonlinear rheological properties, were
consistent with each other and well matched TEM and XRD observations.
In contrast, in the case of PP/silica nanocomposites, dispersion qualities
as characterized by linear and nonlinear rheological properties were
inconsistent with each other. In this study, dispersion states of
PNCs predicted by nonlinear rheological properties corresponded with
TEM observations, whereas linear rheological properties did not. Especially,
NLR (nonlinear–linear viscoelastic ratio ≡ normalized
nonlinear viscoelasticity as determined by FT-rheology/normalized
linear viscoelasticity) parameter well predicted dispersion degrees
of PP/MAPP/clay nanocomposites and PP/silica nanocomposites.