The molasses embedded hybrid
coal (Hybrid Coal by Korea Institute of Energy Research; HCK) was
previously proposed as an attractive alternative to low-rank coals
that tend to show low calorific values and high CO2 emissions.
HCK was synthesized by mixing molasses with a low-rank coal to enhance
its heating value. Nevertheless, food ethics regarding molasses additives
still have impeded its commercial acceptance. In this study, we propose
a glycerol (nonfood)-based coal upgrading process to improve the combustion
kinetics and heating value of hybrid coal in comparison to the previous
HCK. The process involves drying at 105 °C followed by torrefaction
process at 250 °C. During torrefaction, the glycerol additive
starts to evaporate at about 180 °C and then is almost vaporized
out to the coal surface. To avoid glycerol loss, we employ sulfuric
acid as a torrefaction catalyst to suppress glycerol evaporation.
In comparison to the molasses yield of 65% after torrefaction in the
previous HCK synthesis process, glycerol-embedded torrefaction with
sulfuric acid showed a 55% yield in mass. The glycerol-embedded hybrid
coal shows a homogeneous combustion peak regardless of the mixing
ratios, leading to a 35% reduction of unburned carbon emissions, which
is one of the particular matter sources of combustion flue gas. Furthermore,
the proposed synthesis process increases the net caloric value to
80% and lowers the water uptake to 84%, even without a higher SO2 emission, in comparison with raw coal.