Dual-output PID transient control of an electric-assisted air charge system

Abstract

Turbo-compressor assembly (also called turbocharger) is added to diesel engines to increase their power density and improve performance. However, during power step-up operations, the added turbocharger system could lead to a significant delay of engine response (also called turbo-lag) which negatively impact drivability. In this paper, an external electric compressor (eBoost) is added to a turbocharged, large displacement diesel engine to significantly reduce turbo-lag, along with a bypass valve. Now, the air charge system has two control targets (boost (intake manifold) pressure and rate of exhaust-gas recirculation (EGR)) but with four control actuators including EGR valve, variable geometry turbo (VGT) vane position, eBoost speed and bypass valve, making it challenge for developing the associated control scheme. In this paper, a dual-output PID (proportional-integral-derivative) controller is proposed for controlling the boost pressure using the VGT and eBoost to reduce turbo-lag, and a transition logic is also devised to detect transient operating conditions to activate the eBoost, along with the closing and opening of the bypass valve, with maximum benefit. The EGR rate PID control remains unchanged. The addition of the eBoost is shown to improve transient response time by up to 55% and reduce transient NOx emissions by up to 42% during transitional operations without negatively impacting steady-state engine performance or emissions. Note that transient performance can be further improved for production implementation when a single engine control module is used by eliminating communication delay among multiple control systems.