Ever
since the beginning of modern perfumery, muguet (lily-of-the-valley)
notes have been sought after and are now found in varying doses in
practically every perfume composition, accounting for the warm, soft,
and comforting facets of many fragrances. Over the past decades, Lilial
and Bourgeonal have evolved to become popular and inexpensive ingredients
to satisfy the high demand of such floral odors. However, the search
continues for more performing ingredients, especially in this odor
family. Through this effort, 3-(4-isobutyl-2-methylphenyl)Âpropanal
(Nympheal) was identified as a modern, more performing, and benign
alternative to the traditional ingredients. In particular, it outperforms
Lilial in a sense that it has a linden blossom, a floral aldehydic
odor considered to be more natural in its character. This paper details
the challenge to design an efficient synthesis for the multi-kilogram
production of the fragrance ingredient Nympheal. The methyl group,
strategically placed in the 2-position to ensure the biological safety
of the ingredient, also introduced a level of asymmetry into the molecule
resulting in regiochemical challenges to identifying potential synthetic
routes. Route scouting for this initial scale-up was performed using
1-isobutyl-3-methylbenzene as a feedstock made by continuous dehydrogenation
of a mixture of 3- and 5-isobutyl-1-methylcyclohex-1-ene. Different
routes were explored for introduction of the propanal moiety including
carbonylation, Heck reaction, and FriedelâCrafts reaction.
Ultimately, 3.3 kg of Nympheal was prepared by electrophilic bromination
of 1-isobutyl-3-methylbenzene, followed by reaction with magnesium
and dimethylformamide to give the corresponding benzaldehyde, which
was then reacted with ethyl vinyl ether by the procedure from Muller-CunradiâPierroh
and hydrogenated to give the desired product.