Abstract. Zeolite ZSM-5 is one of the major catalysts in the petroleum and finechemical industries. The synthesis of zeolite ZSM-5 is usually carried out at a temperature above 100 °C using an immense amount of organic structuredirecting agents (OSDA). It is interesting to note that fine-tuning the initial gel mixture can be used to enhance the typical slow crystallization rate of ZSM-5. Herein, we report the effect of the surface-to-volume ratio of the reactor vessel on the crystallization of ZSM-5 at low temperature. The surface-to-volume ratio of the reactor vessel influences the heat-transfer during the synthesis, which further governs the crystallization of ZSM-5. It was found that the higher the surface-to-volume of the reactor, the more crystalline the resulting product. The products with the highest crystallinity exhibited a nearly spherical morphology composed of smaller ZSM-5 crystallites. This phenomenon allows the presence of inter-crystallite mesopores, which is an advantage for the catalytic reaction of bulky molecules.
Keywords: low OSDA; low temperature; mesopores; surface-to-volume ratio; ZSM-5.
IntroductionZeolite is a class of crystalline microporous (< 2 nm) aluminosilicate materials, arranged in a long-range order by TO4 (T = Si or Al) units. Zeolite is widely known for its application in particular fields such as sorption [1], catalysis [2,3] and ion-exchange [4]. Recently, its use has been extended to wider applications, including optical [5] and membrane technology [6]. Catalysis is the most known application of zeolite, for instance ZSM-5, especially for boosting the octane number in fluid catalytic cracking (FCC) units [7]. This is due to its peculiar structure comprising straight and zig-zag channels within sizes of around 5.5 Å and the presence of strong acid sites.