Conformal copper films were deposited onto various copper diffusion barrier layers with
catalytic hydrogen reduction of copper(II) hexafluoroacetylacetonate, Cu(hfa)2, in supercritical
CO2. In the presence of 2−5 at. % of Pd(hfa)2 (relative to Cu(hfa)2), device quality copper
films (resistivity 2.1 × 10-6 Ω-cm) could be obtained at temperatures as low as 70 °C. The
amounts of Pd in the Cu films were found to be very low (∼0.2 at. %) throughout the bulk
of the Cu films. Adhesion of Cu films onto barrier layers was strong despite no Cu seed
layer being used. The bottom-up supercritical fluid deposition mechanism allowed Cu films
to fill up small features patterned on Si wafers.