Selective and smooth low-k SiO
x
/AlO
x
nanolaminate dielectric on
dielectric (DOD) was achieved by a hybrid water-free pulsed CVD process
consisting of 50 pulses of ATSB (tris(2-butoxy)aluminum) at 330 °C
and a 60 s TBS (tris(tert-butoxy)silanol) exposure
at 200 °C. Aniline selective passivation was demonstrated on
W surfaces in preference to Si3N4 and SiO2 at 300 °C. At 200 °C, TBS pulsed CVD exhibited
no growth on W or SiO2, but its growth was catalyzed by
AlO
x
. Using a two-temperature pulsed CVD
process, ∼2.7 nm selective SiO
x
/AlO
x
nanolaminate was deposited on Si3N4 in preference to aniline passivated W. Nanoselectivity
was confirmed and demonstrated on nanoscale W/SiO2 patterned
samples by TEM analysis. For a 1:1 Si:Al ratio, a dielectric constant
(k) value of 3.3 was measured. For a 2:1 Si:Al ratio,
a dielectric constant (k) value of 2.5 was measured.
The k value well below that of Al2O3 and SiO2 is consistent with the formation of a
low-density, low-k SiO2/Al2O3 nanolaminate in a purely thermal process. This is the
first report of a further thermal CVD process for deposition of a
low-k dielectric and the first report for a selective
low-k process on the nanoscale.