Development of an OPC and PLC Based Remote-Access Laboratory: A Synchronous Motor Control Experiment

Vadi, Seyfettin

doi:10.18100/ijamec.88432

Cited by 6 publications

(3 citation statements)

References 26 publications

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“…Another paper proposed the OPC connectivity-based approach to remote monitoring and control [20] and [21]. Vadi & Bayindir [22] developed an OPC and PLC based remote-access laboratory. Zhu,et.al.…”

Section: Discussionmentioning

confidence: 99%

Communication between PLC different vendors using OPC server improved with application device

2020

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Many industries often use different devices and controllers in automation systems. They all face the same difficulty how to exchange data between all those components. This paper proposed the implementation of OPC Server as software interface on communication between two different controllers, PLC Mitsubishi and PLC Omron. The main advantage of the method is the compatibility and solution for the factory difficulty problem because of using several driver controller. The compatibility among the different platforms of both controller, PLC Mitsubishi and PLC Omron, can be reached by use of KEPServerEx6 (OPC server) as a software interface. To test the compatibility amongst two different controllers, there was developed and implemented two field application devices, bottle unscramble and bottle filling station. This implementation shows OPC Server technology resolving data compatibility issues between different platforms and reducing development costs. It is envisaged that the method can be very useful to realize integration.

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Section: Discussionmentioning

confidence: 99%

Communication between PLC different vendors using OPC server improved with application device

2020

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“…In [75], an approach based on a PLC and OPC link is proposed for a hands-on and remote PID tuning laboratory. Vadi and Bayndir [76] describe an OPC-PLC-based RL for a synchronous motor control experiment. The most recent work found was reported by Prada et al, 2015 [14], where the OPC protocol and LabVIEW are used in a RL to manage a flexible manufacturing cell.…”

Section: Brief Review Of Plc Opc and Fuzzy Control In The Contextmentioning

confidence: 99%

Novel Networked Remote Laboratory Architecture for Open Connectivity Based on PLC-OPC-LabVIEW-EJS Integration. Application in Remote Fuzzy Control and Sensors Data Acquisition

González

Martín

Mejías

et al. 2016

Sensors

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In this paper the design and implementation of a network for integrating Programmable Logic Controllers (PLC), the Object-Linking and Embedding for Process Control protocol (OPC) and the open-source Easy Java Simulations (EJS) package is presented. A LabVIEW interface and the Java-Internet-LabVIEW (JIL) server complete the scheme for data exchange. This configuration allows the user to remotely interact with the PLC. Such integration can be considered a novelty in scientific literature for remote control and sensor data acquisition of industrial plants. An experimental application devoted to remote laboratories is developed to demonstrate the feasibility and benefits of the proposed approach. The experiment to be conducted is the parameterization and supervision of a fuzzy controller of a DC servomotor. The graphical user interface has been developed with EJS and the fuzzy control is carried out by our own PLC. In fact, the distinctive features of the proposed novel network application are the integration of the OPC protocol to share information with the PLC and the application under control. The user can perform the tuning of the controller parameters online and observe in real time the effect on the servomotor behavior. The target group is engineering remote users, specifically in control- and automation-related tasks. The proposed architecture system is described and experimental results are presented.

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“…For decades, automation has been a pillar of the industrial development of humanity, generating employment and taking the system to levels of production never before imagined, in the field of industry, automation contributes to improving the production and efficiency of the different processes that are handled in the market [12], [13]. There are different types of elements that allow us to perform automation, elements such as programmable logic controllers, frequency inverters, servomotors, sensors and others have emerged in this optimization process as the ideal tool to improve production levels [14], [15], in the industry the most used are programmable logic controllers (PLCs) due to their great coupling with human-machine interfaces (HMI) [16], also the PLC allows us to carry out supervisory control and data acquisition (SCADA) systems, which is a system that It is based on computers which allows us to supervise and control process variables remotely, communicating with field devices (autonomous controllers) and controlling the process automatically through specialized software [17]- [20]. In pointed out that automated companies must provide reliability, efficiency and flexibility in their systems, which satisfy the market demand, demanding that they have competitive machines with a high technological degree [21]- [23].…”

Section: Introductionmentioning

confidence: 99%

Automation and electrical control of a mortising machine with 12 synchronous perforations in the manufacture of stairs

López-Borjas

Chamorro-Atalaya²,

Aldana-Trejo³

et al. 2023

IJEECS

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<span lang="EN-US">With the constant technological development, industries have been incorporating technologies into their manufacturing processes, which generate benefits in the productive field. In the manufacturing process of wooden stairs, the faults of the products, generates that an adequate homogeneity is not achieved, often because the manual operation is carried out without having established parameters in the handling of the mortiser. In this sense, the present article develops an automatism and electrical control of a 12 synchronous perforation mortiser, in order to improve the productivity of the perforation stage in the manufacture of wooden stairs. As part of the development, the electrical, pneumatic and mechanical control system is carried out using Autodesk Inventor software, while the KOP programming is carried out in Tía Portal V14 with connection to S7 PLCSIM V14 using the programmable logic controller (PLC) 1214C. Once the automation has been implemented, a reduction in the processing time per wooden strip of 74.68% is obtained. Likewise, with the automatic process, it is possible to produce 2,460 units of slats, that is, the monthly production increases by 294.9%, in other words, the productivity is 58 units of slats manufactured per hour.</span>

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Development of an OPC and PLC Based Remote-Access Laboratory: A Synchronous Motor Control Experiment

Cited by 6 publications

References 26 publications

Communication between PLC different vendors using OPC server improved with application device

Communication between PLC different vendors using OPC server improved with application device

Novel Networked Remote Laboratory Architecture for Open Connectivity Based on PLC-OPC-LabVIEW-EJS Integration. Application in Remote Fuzzy Control and Sensors Data Acquisition

Automation and electrical control of a mortising machine with 12 synchronous perforations in the manufacture of stairs

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