Extensive digitization and interconnection through networks have ushered in a number of new paradigms over the last years: Internet of Things, cyber–physical systems, Industry 4.0, etc. These challenging systems rely on an effective information communication between distributed components. Therefore, the heterogeneity of entities, both hardware and software, must be handled to achieve an operative interoperability and a proper behavior. However, there is also a heterogeneous availability of solutions; different technologies, protocols, and architectures aim to achieve a seamless interconnection. Henceforth, the standardization still requires great efforts from industrial and scientific environments. In this sense, the interface of the open platform communications (OPC) has supported connectivity for automation and supervision infrastructures for more than two decades. The OPC comprises the so-called classic OPC, the original protocol, as well as the last specification, unified architecture (UA). The widespread utilization of the classic OPC together with the powerful functionalities of OPC UA, make the latter one of the main candidates to lead the standardization and systems integration. This paper presents a survey of recent OPC-based systems reported in scientific literature for different domains as well as research projects. The goal of this paper is to provide a broad perspective about the OPC’ applicability and capabilities in order to support the decision about communication interfaces. The results are analyzed and discussed putting special attention on the aforementioned new paradigms. Finally, the main conclusions and open research directions are highlighted.
Intelligent energy facilities, e.g., smart grids and microgrids are the evolution of traditional energy grids through digital transformation. These modern paradigms are expected to foster the utilization of renewable energies, sustainable development, and resilience of the power grid. A barrier found when deploying experimental smart grids and microgrids consists of handling the heterogeneity of the required hardware and software components as well as the available commercial equipment. Despite the fact that there is various architecture proposed in previous literature, it commonly lacks experimental validation, specification of involved equipment concerning industrial/proprietary or open-source nature, and concretization of communication protocols. To overcome such drawbacks, this paper proposes an innovative multi-layered architecture to deploy heterogeneous automation and monitoring systems for microgrids. The architecture is structured into six functional layers to organize the hardware and software equipment in an integrated manner. The open protocol Modbus TCP is chosen to harmonize communications, enabling the interconnection of equipment from industrial and energy scopes, indeed of open-source nature. An experimental photovoltaic-based smart microgrid is reported as the application case to demonstrate the suitability and validity of the proposal.
There are several specific solutions for accessing sensors and actuators present in any process or system through a TCP/IP network, either local or a wide area type like the Internet. The usage of sensors and actuators of different nature and diverse interfaces (SPI, I2C, analogue, etc.) makes access to them from a network in a homogeneous and secure way more complex. A framework, including both software and hardware resources, is necessary to simplify and unify networked access to these devices. In this paper, a set of open-source software tools, specifically designed to cover the different issues concerning the access to sensors and actuators, and two proposed low-cost hardware architectures to operate with the abovementioned software tools are presented. They allow integrated and easy access to local or remote sensors and actuators. The software tools, integrated in the free authoring tool Easy Java and Javascript Simulations (EJS) solve the interaction issues between the subsystem that integrates sensors and actuators into the network, called convergence subsystem in this paper, and the Human Machine Interface (HMI)—this one designed using the intuitive graphical system of EJS—located on the user’s computer. The proposed hardware architectures and software tools are described and experimental implementations with the proposed tools are presented.
The interconnection between sensors, controllers and instruments through a communication network plays a vital role in the performance and effectiveness of a control system. Since its inception in the 90s, the Object Linking and Embedding for Process Control (OPC) protocol has provided open connectivity for monitoring and automation systems. It has been widely used in several environments such as industrial facilities, building and energy automation, engineering education and many others. This paper presents a novel OPC-based architecture to implement automation systems devoted to R&D and educational activities. The proposal is a novel conceptual framework, structured into four functional layers where the diverse components are categorized aiming to foster the systematic design and implementation of automation systems involving OPC communication. Due to the benefits of OPC, the proposed architecture provides features like open connectivity, reliability, scalability, and flexibility. Furthermore, four successful experimental applications of such an architecture, developed at the University of Extremadura (UEX), are reported. These cases are a proof of concept of the ability of this architecture to support interoperability for different domains. Namely, the automation of energy systems like a smart microgrid and photobioreactor facilities, the implementation of a network-accessible industrial laboratory and the development of an educational hardware-in-the-loop platform are described. All cases include a Programmable Logic Controller (PLC) to automate and control the plant behavior, which exchanges operative data (measurements and signals) with a multiplicity of sensors, instruments and supervisory systems under the structure of the novel OPC architecture. Finally, the main conclusions and open research directions are highlighted.
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