Development, characterization, and evaluation of novel eco-friendly metal working fluid

Nune, Madan Mohan Reddy; Chaganti, Phaneendra Kiran

doi:10.1016/j.measurement.2019.01.066

Cited by 31 publications

(10 citation statements)

References 30 publications

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“…These data sheets recommend the weights of different chemicals, keeping in mind human health and environmental hazard. The finalized weight proportion of individual compounds [27] Though the combination was prepared in the previous work, the wettability and biodegradability of the cutting fluid were not studied. The wettability study of cutting fluid is an important process to characterize its lubricating and cooling properties.…”

Section: Methodsmentioning

confidence: 99%

Performance evaluation of novel developed biodegradable metal working fluid during turning of AISI 420 material

Nune

Chaganti

2020

J Braz. Soc. Mech. Sci. Eng.

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In the present scenario, metalworking fluids or cutting fluids are contributing a significant amount among the consumables used in the machining industry. Most of the industries use oil-based cutting fluids, which may cause skin and respiratoryrelated health issues to workers when they are exposed for longer hours. These limitations lead to developing non-oil-based novel cutting fluids to the industry. In this work, the biodegradability performance of newly developed cutting fluid was measured and compared with commonly used oil-based cutting fluid by the industries. Also, the performance of newly developed cutting fluid was investigated in the machining of AISI 420 stainless steel turbine blade material with an uncoated carbide tool. To circulate and recycle the developed cutting fluid at the machining zone, an experimental setup was developed. The developed cutting fluid performance was estimated over dry and oil-based cutting fluid environment conditions. The experiments were designed based on Taguchi L 27 orthogonal array while keeping the material removal rate as constant at 668 mm 3 s −1. The control factors were cutting environment, depth of cut, feed, and cutting speed. An optimal control parameter combination for minimal surface roughness of 0.31 μm, tool wear 18.7 μm, and temperature 178 °C was obtained. This study is expected to deliver a scientific path toward the novel development of non-oil-based cutting fluids for enhancing the machining quality and safety.

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Section: Methodsmentioning

confidence: 99%

Performance evaluation of novel developed biodegradable metal working fluid during turning of AISI 420 material

Nune

Chaganti

2020

J Braz. Soc. Mech. Sci. Eng.

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“…The phosphonium based cation was selected due to its excellent performance in tribology, inertness to organic oil, non-corrosive nature, miscibility, anti-wear, and anti-scuffing properties [27][28][29][30][31]. Additionally, effective results of halogen-based anions were noticed in the work [14][15][16][32][33][34]. Studies by Fox and Priest suggested that similar ILs not containing fluorine were less effective as lubricants compared to hydrocarbons, especially in the reduction of wear on surfaces caused by tribo-corrosion [34].…”

Section: Methodsmentioning

confidence: 99%

“…Additionally, effective results of halogen-based anions were noticed in the work [14][15][16][32][33][34]. Studies by Fox and Priest suggested that similar ILs not containing fluorine were less effective as lubricants compared to hydrocarbons, especially in the reduction of wear on surfaces caused by tribo-corrosion [34]. The material chosen for the experiment was AISI D2 Steel due to its wide range of application in die making, automotive and manufacturing industry and electronic industry.…”

Section: Methodsmentioning

confidence: 99%

Performance Analysis of Trihexyltetradecylphosphonium Chloride Ionic Fluid under MQL Condition in Hard turning

Pandey

Kumar

Sahoo

et al. 2020

IJAME

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The current research presents an overall performance-based analysis of Trihexyltetradecylphosphonium Chloride [[CH3(CH2)5]P(Cl)(CH2)13CH3] ionic fluid mixed with organic coconut oil (OCO) during turning of hardened D2 steel. The application of cutting fluid on the cutting interface was performed through Minimum Quantity Lubrication (MQL) approach keeping an eye on the detrimental consequences of conventional flood cooling. PVD coated (TiN/TiCN/TiN) cermet tool was employed in the current experimental work. Taguchi’s L9 orthogonal array and TOPSIS are executed to analysis the influences, significance and optimum parameter settings for predefined process parameters. The prime objective of the current work is to analyze the influence of OCO based Trihexyltetradecylphosphonium Chloride ionic fluid on flank wear, surface roughness, material removal rate, and chip morphology. Better quality of finish (Ra = 0.2 to 1.82 µm) was found with 1% weight fraction but it is not sufficient to control the wear growth. Abrasion, chipping, groove wear, and catastrophic tool tip breakage are recognized as foremost tool failure mechanisms. The significance of responses have been studied with the help of probability plots, main effect plots, contour plots, and surface plots and the correlation between the input and output parameters have been analyzed using regression model. Feed rate and depth of cut are equally influenced (48.98%) the surface finish while cutting speed attributed the strongest influence (90.1%). The material removal rate is strongly prejudiced by cutting speed (69.39 %) followed by feed rate (28.94%) whereas chip reduction coefficient is strongly influenced through the depth of cut (63.4%) succeeded by feed (28.8%). TOPSIS significantly optimized the responses with 67.1 % gain in closeness coefficient.

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“…The machining industry utilizes enormous amounts of water and oils for dissipating the cutting device temperature, improving the surface completion of parts and expanding instrument life. In the current situation, the market for metalworking fluid is around 1100 million USD [1], and it is assessed to contact 1500 million USD by 2020. Perpetually, the cutting fluid will get defiled with use, should be arranged to the climate.…”

Section: Introductionmentioning

confidence: 99%

Preparation and efficiency of environmentally friendly metal working fluid (MWFs) from chemical modification of waste cooking oil

2021

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To produce ecofriendly and proficient metal working fluids and also to decrease the impact of waste cooking oil in the environment, waste cooking oil was recycled in novel prepare. Waste cooking oil was glycolyzed utilizing polyethylene glycol 400, 600 and 1000 gm to allow the glycolyzed products (GWCO-400, GWCO-600 and GWCO-1000). The prepared additives were utilized as emulsifiers to form metal working fluid application in presence of cooking oil, castor oil, and Jatropha oil as environmentally friendly oils. The outcomes demonstrated great soundness of the prepared water-vegetable oils emulsions. The pH, specific gravity, kinematic viscosity at 40 o C, surface tension, and anticorrosion tests of the obtained MWFs gave acceptable results compared to several working fluids formulations.

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Development, characterization, and evaluation of novel eco-friendly metal working fluid

Cited by 31 publications

References 30 publications

Performance evaluation of novel developed biodegradable metal working fluid during turning of AISI 420 material

Performance evaluation of novel developed biodegradable metal working fluid during turning of AISI 420 material

Performance Analysis of Trihexyltetradecylphosphonium Chloride Ionic Fluid under MQL Condition in Hard turning

Preparation and efficiency of environmentally friendly metal working fluid (MWFs) from chemical modification of waste cooking oil

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