Design and Research of Double-Layered Cemented Carbide Novel High-Pressure Die

Abstract

To improve the pressure-bearing capacity, a novel high-pressure die with cemented carbide as the first layer of supporting ring was designed. The novel high-pressure die increases the ultimate load-bearing capacity of the high-pressure die by increasing the pretension of the tungsten carbide cylinder. As the volume of the cemented carbide increases, the difficulty of manufacturing increases, therefore, to reduce the manufacturing difficulty of the cemented carbide supporting ring and reduce the shear stress of the supporting ring, the cemented carbide supporting ring is splited. And through reasonable derivation calculations, the calculation formula suitable for the optimal interference amount of the high-pressure die is obtained. The numerical analysis results show that: when a pressure of 6.2 GPa is applied on the inner wall of the tungsten carbide cylinder, high-pressure die mold that uses cemented carbide as the first layer of support ring (hereinafter referred to as double-layered cemented carbide novel high-pressure die) is lower than the ordinary high-pressure die in term of circumferential stress by 93.34%. In terms of von Mises stress by 21.4%, and term of maximum shear stress by 21.37%. The three principal stress images of the two molds are drawn, which proved that the double-layered hard alloy novel high-pressure die can fully exert the performance of the material and can withstand greater pressure.

An Optimized Design Method and Experimental Study of Belt-Type Ultra-High-Pressure Dies

“…UHP devices can be divided into two categories, according to the reasons for pressure generation. The first category is dynamic UHP, which can reach several thousand GPa, but the pressure duration is only microseconds [3,4]. Thus, under the conditions of existing technological capabilities, the application range and scientific research value of dynamic UHP devices are severely limited [5][6][7].…”