h i g h l i g h t sA novel anaerobic digestion (AD) process with in-situ biogas cleanup and upgrading is developed. Biochar-amended digester produced pipeline-quality (>90% CH 4 , <5 ppb H 2 S) biomethane. Corn stover biochar addition sequesters CO 2 and enhances CH 4 yield for sludge AD. Biochar addition increases alkalinity and mitigates NH 3 inhibition in the digester. Digestate from biochar-amended digester is nutrient-enriched and can be used for soil application.
a b s t r a c tThis study presents a novel process for producing pipeline-quality biomethane by anaerobic digestion (AD) of sludge with in-situ biogas cleanup and upgrading using corn stover biochar. The biochar has high surface area (105 m 2 /g), high ash content (45.2% dry weight) and high concentrations of potassium, calcium and magnesium (14.2% K 2 O, 3.9% CaO and 4.2% MgO of the ash content, respectively). The biocharamended digesters produced near pipeline-quality biomethane (>90% CH 4 and <5 ppb H 2 S), facilitated CO 2 removal by up to 86.3%, boosted average CH 4 content in biogas by up to 42.4% compared to the control digester, close to fungibility of natural gas. The biochar addition enhanced the methane yield, biomethanation rate constant and maximum methane production rate by up to 7.0%, 8.1% and 27.6%, respectively. The biochar addition also increased alkalinity and mitigated ammonia inhibition, providing sustainable process stability for thermophilic sludge AD. The biochar-amended digestate is enriched with nutrients such as potassium, nitrogen and phosphorus, and therefore has great potential for soil applications.