Data-Driven Approaches for Diagnosis of Incipient Faults in Cutting Arms of the Roadheader

Liu, Qiang; Liu, Songyong; Dai, Qianjin; Yu, Xiao; Dao-xiang, Teng; Wei, Ming

doi:10.1155/2021/8865068

Cited by 3 publications

(3 citation statements)

References 44 publications

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“…In the state of the art different PdM techniques using LSTM after an autoencoder to predict malfunctioning components or assets have been implemented on data from temperature sensors, flowmeters, pressure and speed sensors in industrial machinery [44][45][46][47][48] and based on data vibration [49]. However, it is necessary to highlight, at this point, the efforts of the academy to advance in the knowledge with respect to the application of unsupervised techniques on naval machinery as propulsion devices [50][51][52].…”

Section: State Of the Artmentioning

confidence: 99%

SOPRENE: Assessment of the Spanish Armada’s Predictive Maintenance Tool for Naval Assets

et al. 2021

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Predictive maintenance has lately proved to be a useful tool for optimizing costs, performance and systems availability. Furthermore, the greater and more complex the system, the higher the benefit but also the less applied: Architectural, computational and complexity limitations have historically ballasted the adoption of predictive maintenance on the biggest systems. This has been especially true in military systems where the security and criticality of the operations do not accept uncertainty. This paper describes the work conducted in addressing these challenges, aiming to evaluate its applicability in a real scenario: It presents a specific design and development for an actual big and diverse ecosystem of equipment, proposing an semi-unsupervised predictive maintenance system. In addition, it depicts the solution deployment, test and technological adoption of real-world military operative environments and validates the applicability.

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Section: State Of the Artmentioning

confidence: 99%

SOPRENE: Assessment of the Spanish Armada’s Predictive Maintenance Tool for Naval Assets

et al. 2021

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“…Experiments then verified its superiority in the operation and maintenance of key components of tunnel machinery. Additionally, Liu et al [5] used data-driven methods to monitor and identify early faults of the cutting arm. Based on current and vibration signals, four machine learning strategies were used to study the cutting arm.…”

Section: Introductionmentioning

confidence: 99%

Fault Diagnosis Method of Roadheader Bearing Based on VMD and Domain Adaptive Transfer Learning

Zhang

2023

Sensors

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The roadheader is a core piece of equipment for underground mining. The roadheader bearing, as its key component, often works under complex working conditions and bears large radial and axial forces. Its health is critical to efficient and safe underground operation. The early failure of a roadheader bearing has weak impact characteristics and is often submerged in complex and strong background noise. Therefore, a fault diagnosis strategy that combines variational mode decomposition and a domain adaptive convolutional neural network is proposed in this paper. To start with, VMD is utilized to decompose the collected vibration signals to obtain the sub-component IMF. Then, the kurtosis index of IMF is calculated, with the maximum index value chosen as the input of the neural network. A deep transfer learning strategy is introduced to solve the problem of the different distributions of vibration data for roadheader bearings under variable working conditions. This method was implemented in the actual bearing fault diagnosis of a roadheader. The experimental results indicate that the method is superior in terms of diagnostic accuracy and has practical engineering application value.

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“…As a result, MLP and RF give better results than the other algorithms. Also, the best solution achieved was the bagging technique on RF and principle component analysis (PCA) [8]. Qiang Liu used four machine learning tools (the backpropagation neural network based on genetic algorithm optimization, the Naive Bayes based on genetic algorithm optimization, the support vector machines based on particle swarm optimization, and the support vector machines based on dynamic cuckoo) to analyze the vibration data of the tunneling machine and complete the incipient fault detection and identification [9].…”

Section: Introductionmentioning

confidence: 99%

Health Diagnosis of Roadheader Based on Reference Manifold Learning and Improved K-Means

Yang²,

et al. 2021

Shock and Vibration

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The safe and stable operation of roadheader is of great significance to the efficient and rapid production of a coal mine. Health diagnosis based on vibration signals has been studied in bearings and motors. Complex geological conditions and bad working environment lead to the characteristics of nonlinear and time-varying vibration signals of a roadheader. In this paper, a health state analysis method based on reference manifold (RM) learning and improved K-means clustering analysis was proposed; the method was verified by using the real-time collected roadheader cutting reducer fault signal. Firstly, the comparison signal and analysis signal were extracted from the actual collected vibration data of the roadheader, and the referential analysis samples were constructed through time domain and wavelet packet energy analysis. Then, the characteristic structure of the low-dimensional space of the referential analysis samples is obtained by Locally Linear Embedding (LLE), which is a method of manifold learning. Through the improved K-means clustering analysis method, the low-dimensional structure parameters were analyzed and the clustering effect index was obtained, which was used as the health evaluation index (HEI). Finally, the normal distribution model of the health evaluation index is established, and the confidence interval of the health evaluation index is determined, so as to realize the health state analysis of the roadheader and realize the fault warning function. Through the analysis of data of three sensors, the results show that the roadheader failed on the 15th day, which is consistent with the actual working condition. Through practical analysis, the effectiveness of the method was verified and provided a kind of fault analysis idea and method for equipment working under complex working conditions and the theoretical basis for fault type analysis.

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Data-Driven Approaches for Diagnosis of Incipient Faults in Cutting Arms of the Roadheader

Cited by 3 publications

References 44 publications

SOPRENE: Assessment of the Spanish Armada’s Predictive Maintenance Tool for Naval Assets

SOPRENE: Assessment of the Spanish Armada’s Predictive Maintenance Tool for Naval Assets

Fault Diagnosis Method of Roadheader Bearing Based on VMD and Domain Adaptive Transfer Learning

Health Diagnosis of Roadheader Based on Reference Manifold Learning and Improved K-Means

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