Crystallographic Texture Evolution of Aluminum Alloy 3104 in the Drawn and Wall Ironing (DWI) Process

Martins, André Luís Teixeira; Couto, Antônio Augusto; Lima, Nelson Batista de; Almeida, Gisele Fabiane Costa

doi:10.1590/1980-5373-mr-2019-0037

Cited by 3 publications

(3 citation statements)

References 17 publications

Supporting

Mentioning

Contrasting

Order By: Relevance

“…[9] anisotropy, orientation distribution function and crystallographic texture analyzed by Andre Luis Teixeira Martins at al. [14] and other parameters such as strain-hardening coefficient, roughness, etc., which can be a good extension of this research in the future.…”

Section: Discussionmentioning

confidence: 99%

Influence of Materials Parameters of the Coil Sheet on the Formation of Defects during the Manufacture of Deep-Drawn Cups

Baran¹,

Regulski²,

Milenin³

2022

Processes

View full text Add to dashboard Cite

During the process of deep drawing of cylindrical thin-walled products from aluminum sheets, the occurrence of product defects in the form of breaking the material continuity is observed. This has a very large impact on the efficiency of production lines and the number of generated scraps. The number of defects depends on many factors, including the material and the process properties. Because the problem appears after changing one material to another, while the process parameters do not change, it was assumed that the material has the main influence on the number of defects. To reduce the number of defects, a tool is needed to predict threats to the process. Decision tree models were used for this purpose. Using the tree interaction algorithms, the influence of the chemical composition and strength parameters of the 3xxx series aluminum alloy on the number of generated defects was investigated. Increased Silicon (Si) and Iron (Fe) values generated a higher number of defects. Increased yield strength (YS) and decreased elongation (E) also generated a higher number of defects. Based on the results, a defect prediction tool was created, where after entering the parameters of the material, it is possible to predict production hazards.

show abstract

Section: Discussionmentioning

confidence: 99%

Influence of Materials Parameters of the Coil Sheet on the Formation of Defects during the Manufacture of Deep-Drawn Cups

Baran¹,

Regulski²,

Milenin³

2022

Processes

View full text Add to dashboard Cite

show abstract

“…The aluminum alloy 3104, H19 temper, due to physical and chemical properties, is usually used in the production process of pop cans. Properties of the aluminum alloy that are desirable as a material for beverage cans are low density and corrosion resistance [ 18 ]. The AA3104 alloy provides high strength to a two-piece beverage can, compatible with good forming characteristics.…”

Section: Methodsmentioning

confidence: 99%

A Flow Stress Model of the AA3104-H19 Alloy for the FEM Simulation of the Beverage Can Manufacturing Process under Large Plastic Deformations

Wędrychowicz¹,

Kustra

Paćko

et al. 2021

Materials

View full text Add to dashboard Cite

This paper discusses the development of a flow stress model to simulate the AA3104-H19 alloy under the conditions of large plastic deformations characteristic of the beverage can manufacturing process. This study focuses on the first five steps of this process: cupping, redrawing, ironing #1, ironing #2, ironing #3. These are the stages that reduce the thickness of the base material to the maximum, resulting in an effective strain of more than 2.0, unattainable in conventional plastometric tests. To solve this problem, the specific calculation-experimental method for the development of the flow stress model was proposed. Based on the FEM modeling of the technological process, data on the history of deformation and the trajectory of movement of the selected points of the material at all stages of the production were obtained. Microspecimens for the tensile tests were taken from the points of the beverage can wall that were determined in this way. The initial strain of each sample was taken from the FEM simulation. In this way, the tensile curves were obtained for the material points at different stages of the production. The processing of these curves allowed the creation of a flow stress model for large strains, corresponding to production conditions. The tensile tests were performed on a Zwick Z250 machine at room temperature and strain rate of 0.005 s−1. The FEM-based algorithm for the determination of empirical coefficients of the analytical flow stress model is presented. The final flow stress model covers the range of effective strain from 0–2. Validation of the developed model based on the measured beverage can thicknesses showed that a flow stress model was developed that correctly and accurately describes the forming process.

show abstract

“…Aluminum alloy 3104 is a commonly employed material in the manufacture of aluminum beverage cans. Belonging to the 3000 series of aluminum alloys, it is recognized for its remarkable formability, corrosion resistance, and moderate strength [8]. Specifically designed to accommodate deep drawing processes, aluminum alloy 3104 is well suited for crafting beverage cans [9].…”

Section: Aluminum Alloy 3104 H19mentioning

confidence: 99%

A Numerical and Experimental Analysis of the Mechanical Behavior of the Aluminum Beverage Can with Internal Varnish Layers during Axial Load Force Testing

Wędrychowicz,

Kustra,

Milenin

2023

Materials

View full text Add to dashboard Cite

This article presents a numerical and experimental investigation into the impact of can wall thickness and the internal varnish layer thickness on the results of an axial load force test. This study also shows the levels of thermal stresses that emerge after the drying of varnish coating, and how they affect the results of the axial load force test. This research involves the development of suitable numerical models and the experimental acquisition of stress–deformation relationships for the both can material, aluminum, and the varnish. The numerical simulation of the axial load force test has been verified through experimental tests, with a resulting difference of 8.9% between the two sets of results. The findings highlight that changes in the can wall thickness have a more pronounced effect on test outcomes compared to variations in the varnish thickness. Specifically, an increase in the can wall thickness from 90 µm to 100 µm results in a substantial 116 N increase in the force required for a can to collapse. Nevertheless, the presence of a 5 µm varnish layer also contributes measurably, increasing the can’s collapse force by 21 N. These results offer valuable practical insights for manufacturers, enabling them to effectively optimize can strength characteristics.

show abstract

Crystallographic Texture Evolution of Aluminum Alloy 3104 in the Drawn and Wall Ironing (DWI) Process

Cited by 3 publications

References 17 publications

Influence of Materials Parameters of the Coil Sheet on the Formation of Defects during the Manufacture of Deep-Drawn Cups

Influence of Materials Parameters of the Coil Sheet on the Formation of Defects during the Manufacture of Deep-Drawn Cups

A Flow Stress Model of the AA3104-H19 Alloy for the FEM Simulation of the Beverage Can Manufacturing Process under Large Plastic Deformations

A Numerical and Experimental Analysis of the Mechanical Behavior of the Aluminum Beverage Can with Internal Varnish Layers during Axial Load Force Testing

Contact Info

Product

Resources

About