The liquefaction
of two South African discarded coal fines and
their density separated (float) fractions were carried out under moderate
conditions in a laboratory autoclave. Liquefaction tests were carried
out on both discarded coal fines and their float fraction samples
at temperatures ranging between 380 and 420 °C using tetralin
as a solvent and an initial nitrogen gas pressure of 3 MPa. Oil samples
produced from the liquefaction of coal fines discards and their float
fractions were further characterized using gas chromatography–mass
spectrometry (GC–MS) and nuclear magnetic resonance. The liquefaction
test results showed that carbon conversions and oil yields were higher
for the float fractions when compared to the discarded coal fines
samples. The oil yields ranged from 24.4–37.2% (dry ash free
(daf)) for the oil produced from the float fractions of the coal fines
and 19.1–29.3% for oils produced from the coal fines (daf).
The oil and the gas yields of the float fraction samples were higher
when compared to those of the coal fines discards. The higher carbon
conversion and higher oil yields obtained from the float fractions
demonstrated that density separation of the coal fines discards improves
the overall carbon conversion and liquefaction yields. Coal fines
discards and float fractions achieved 8 wt % (daf) and 10 wt % (daf)
PAA yields at 420 °C, respectively, using tetralin as a solvent
during liquefaction. The Waterberg and Highveld coal float fractions
had carbon conversions of 50.7 wt % (daf) and 52.7 wt % (daf), respectively,
in comparison to <42 wt % (daf) carbon conversion of the original
discarded coal fines. GC–MS results for the oil samples derived
from coal fines discards and their float fractions showed that these
oils contained 72 and 81 wt % naphthalene, respectively. Density separation
of discarded coal fines is beneficial to produce a float fraction
that may be used as feedstock for direct coal liquefaction. The analytical
results indicate that density separation of the coal fines may be
used to reduce high costs and volumes of discarded coal fines associated
with the disposal and handling of discarded coal fines. Environmental
problems will also be addressed if discarded coal fines are utilized
as feedstock for industrial processes.