Computing the bond strength of 3D printed polylactic acid scaffolds in mode I and II using experimental tests, finite element method and cohesive zone modeling
Abstract:The advent of the Three-Dimensional (3D) printing technique, as an Additive Manufacturing (AM) technology, made the manufacture of complex porous scaffolds plausible in the tissue engineering field. In Fused Deposition Modeling (FDM) based 3D printing, layer upon layer deposition of filaments produces voids and gaps, leading to a crack generation and loose bonding.Cohesive Zone Model (CZM), a fracture mechanics concept, is a promising theory to study the layers bond behavior. In this paper, a combination of ex… Show more
“…This observation can be explained by the fact that layers are only partially bonded in printed samples in contrast to molded ones. For instance, a study investigating polylactic acid (PLA) constructs proved that the bonding between layers is not perfect in printed samples 4 . Our findings thus further highlight the importance of assessing the mechanical properties of printed not molded materials when designing biofabricated tissue-mimicking models.…”
Section: Discussionmentioning
confidence: 99%
“…3D printing is a promising technology to produce complex structures layer by layer 1 – 4 . It becomes feasible to fabricate complicated geometries that are impossible to obtain through conventional manufacturing methods 5 – 8 .…”
In the biomedical field, extrusion-based 3D bioprinting has emerged as a promising technique to fabricate tissue replacements. However, a main challenge is to find suitable bioinks and reproducible procedures that ensure good printability and generate final printed constructs with high shape fidelity, similarity to the designed model, and controllable mechanical properties. In this study, our main goal is to 3D print multilayered structures from alginate-gelatin (AG) hydrogels and to quantify their complex mechanical properties with particular focus on the effects of the extrusion process and geometrical parameters, i.e. different mesostructures and macroporosities. We first introduce a procedure including a pre-cooling step and optimized printing parameters to control and improve the printability of AG hydrogels based on rheological tests and printability studies. Through this procedure, we significantly improve the printability and flow stability of AG hydrogels and successfully fabricate well-defined constructs similar to our design models. Our subsequent complex mechanical analyses highlight that the extrusion process and the mesostructure, characterized by pore size, layer height and filament diameter, significantly change the complex mechanical response of printed constructs. The presented approach and the corresponding results have important implications for future 3D bioprinting applications when aiming to produce replacements with good structural integrity and defined mechanical properties similar to the native tissue, especially in soft tissue engineering. The approach is also applicable to the printing of gelatin-based hydrogels with different accompanying materials, concentrations, or cells.
“…This observation can be explained by the fact that layers are only partially bonded in printed samples in contrast to molded ones. For instance, a study investigating polylactic acid (PLA) constructs proved that the bonding between layers is not perfect in printed samples 4 . Our findings thus further highlight the importance of assessing the mechanical properties of printed not molded materials when designing biofabricated tissue-mimicking models.…”
Section: Discussionmentioning
confidence: 99%
“…3D printing is a promising technology to produce complex structures layer by layer 1 – 4 . It becomes feasible to fabricate complicated geometries that are impossible to obtain through conventional manufacturing methods 5 – 8 .…”
In the biomedical field, extrusion-based 3D bioprinting has emerged as a promising technique to fabricate tissue replacements. However, a main challenge is to find suitable bioinks and reproducible procedures that ensure good printability and generate final printed constructs with high shape fidelity, similarity to the designed model, and controllable mechanical properties. In this study, our main goal is to 3D print multilayered structures from alginate-gelatin (AG) hydrogels and to quantify their complex mechanical properties with particular focus on the effects of the extrusion process and geometrical parameters, i.e. different mesostructures and macroporosities. We first introduce a procedure including a pre-cooling step and optimized printing parameters to control and improve the printability of AG hydrogels based on rheological tests and printability studies. Through this procedure, we significantly improve the printability and flow stability of AG hydrogels and successfully fabricate well-defined constructs similar to our design models. Our subsequent complex mechanical analyses highlight that the extrusion process and the mesostructure, characterized by pore size, layer height and filament diameter, significantly change the complex mechanical response of printed constructs. The presented approach and the corresponding results have important implications for future 3D bioprinting applications when aiming to produce replacements with good structural integrity and defined mechanical properties similar to the native tissue, especially in soft tissue engineering. The approach is also applicable to the printing of gelatin-based hydrogels with different accompanying materials, concentrations, or cells.
“…While various additive manufacturing processes are currently accessible, one of the main issues is to control input parameters such as powder size, energy input, and feeding methods, as well as to be able to predict the final product quality. For processing titanium and related alloys, direct energy deposition (DED) and powder bed fusion (PBF) can be considered standard AM processes [ 14 ], while novel 3D printing techniques are continually being developed [ 15 ]. There are several methods for creating 3D-printed metal designs but understanding the resulting material properties is critical for proper implementation.…”
Since a few decades, the aircraft industry has shifted its preference for metal parts to titanium and its alloys, such as the high-strength titanium grade 5 alloy. Because of titanium grade 5 limited formability at ambient temperature, forming operations on this material requires high temperatures. In these conditions, a peculiar microstructure evolves as a result of the heating and deformation cycles, which has a significant impact on formability and product quality. On the other hand, additive manufacturing technologies, such as selective laser melting and electron beam melting, are increasingly being used and are replacing more traditional approaches such as machining and forging. Fundamental part characteristics such as mechanical and microstructural properties, geometric accuracy, and surface quality strongly depend on the selection of the manufacturing method. The authors of this paper seek to identify the strengths and limitations imposed by the intrinsic characteristics of different manufacturing alternatives for the production of parts of aeronautical significance, providing guidelines for the choice of the most appropriate manufacturing route for a given application and part design.
“…The mechanical properties of the matrix material and the printing pattern are two influential parameters for tuning the properties of the final construct 8 – 12 . Different materials have previously been used in the biofabrication field, such as thermoplastics 13 , 14 , ceramics 15 , and hydrogels 16 – 18 . However, only hydrogels can be used for cell printing in soft and hard tissue engineering applications.…”
Additive manufacturing has been widely used in tissue engineering, as 3D bioprinting enables fabricating geometrically complicated replacements for different tissues and organs. It is vital that the replacement mimics the specific properties of native tissue and bears the mechanical loading under its physiological conditions. Computational simulations can help predict and tune the mechanical properties of the printed construct—even before fabrication. In this study, we use the finite element (FE) method to predict the mechanical properties of different hydrogel mesostructures fabricated through various print patterns and validate our results through corresponding experiments. We first quantify the mechanical properties of alginate-gelatin hydrogels used as matrix material through an inverse approach using an FE model and cyclic compression-tension experimental data. Our results show that the fabrication process can significantly affect the material properties so that particular caution needs to be paid when calibrating FE models. We validate our optimized FE model using experimental data and show that it can predict the mechanical properties of different mesostructures, especially under compressive loading. The validated model enables us to tune the mechanical properties of different printed structures before their actual fabrication. The presented methodology can be analogously extended for cell bioprinting applications, other materials, and loading conditions. It can help save time, material, and cost for biofabrication applications in the future.
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