Pure tensile and combined torsion–tension deformation experiments are made using Al–0.72% Si samples of different grain diameters. Plastic instability behaviour is observed in the case of combined torsion–tension deformation. The onset and disappearance of this instability is found to depend on some parameters, as mode of deformation, applied axial tensile stress, working temperature, sample grain diameter, and quenched‐in vacancies.