Combustion and emission characteristics of a biodiesel fuelled diesel engine with the effect of thermal barrier coated internal jet piston
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Cited by 6 publications
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The performance of an internal combustion engine is affected when renewable biofuels are used instead of fossil fuels in an unmodified engine. Various engine modifications were experimented by the researchers to optimise the biofuels operated engine performance. Thermal barrier coating is one of the techniques used to improve the biofuels operated engine performance and combustion characteristics by reducing the heat loss from the combustion chamber. In this study, engine tests results on performance, combustion and exhaust emission characteristics of the biofuels operated thermal barrier coated engines were collated and reviewed. The results found in the literature were reviewed in three scenarios: (i) uncoated versus coated engine for fossil diesel fuel application, (ii) uncoated versus coated engine for biofuels (and blends) application, and (iii) fossil diesel use on uncoated engine versus biofuel (and blends) use on coated engine. Effects of injection timing, injection pressure and fuel properties on thermal barrier coatings were also discussed. The material type, thickness and properties of the coating materials used by the research community were presented. The effectiveness and durability of the coating layer depends on two key properties: low thermal conductivity and high thermal expansion coefficient. The current study showed that thermal barrier coatings could potentially offset the performance drop due to use of biofuels in the compression ignition engines. Improvements of up to 4.6% in torque, 7.8% in power output, 13.4% in brake specific fuel consumption, 15.4% in brake specific energy consumption and 10.7% in brake thermal efficiency were reported when biofuels or biofuel blends were used in the thermal barrier coated engines as compared to the uncoated engines. In coated engines, peak cylinder pressure and exhaust gas temperature were increased by up to 16.3 bar and 14% respectively as compared to uncoated condition. However, changes in the heat release rates were reported to be between-27% and +13.8% as compared to uncoated standard engine. Reductions of CO, CO2, HC and smoke emissions were reported by up to 3.8%, 11.1%, 90.9% and 63% respectively as compared to uncoated engines. Significant decreases in the PM emissions were also reported due to use of thermal barrier coatings in the combustion chamber. In contrast, at high speed and at high load operation, increase in the CO and CO2 emissions were also reported in coated engines. Coated engines gave higher NOx emissions by about 4-62.9% as compared to uncoated engines. Combined effects of thermal barrier coatings and optimisation of fuel properties and injection parameters produced further performance and emissions advantages compared to only thermal barrier coated engines. Overall, current review study showed that application of thermal barrier coatings in compression ignition engines could be beneficial when biofuels or biofuel blends are used instead of standard fossil diesel. However, more research is needed combining coatings, types of bio...
The performance of an internal combustion engine is affected when renewable biofuels are used instead of fossil fuels in an unmodified engine. Various engine modifications were experimented by the researchers to optimise the biofuels operated engine performance. Thermal barrier coating is one of the techniques used to improve the biofuels operated engine performance and combustion characteristics by reducing the heat loss from the combustion chamber. In this study, engine tests results on performance, combustion and exhaust emission characteristics of the biofuels operated thermal barrier coated engines were collated and reviewed. The results found in the literature were reviewed in three scenarios: (i) uncoated versus coated engine for fossil diesel fuel application, (ii) uncoated versus coated engine for biofuels (and blends) application, and (iii) fossil diesel use on uncoated engine versus biofuel (and blends) use on coated engine. Effects of injection timing, injection pressure and fuel properties on thermal barrier coatings were also discussed. The material type, thickness and properties of the coating materials used by the research community were presented. The effectiveness and durability of the coating layer depends on two key properties: low thermal conductivity and high thermal expansion coefficient. The current study showed that thermal barrier coatings could potentially offset the performance drop due to use of biofuels in the compression ignition engines. Improvements of up to 4.6% in torque, 7.8% in power output, 13.4% in brake specific fuel consumption, 15.4% in brake specific energy consumption and 10.7% in brake thermal efficiency were reported when biofuels or biofuel blends were used in the thermal barrier coated engines as compared to the uncoated engines. In coated engines, peak cylinder pressure and exhaust gas temperature were increased by up to 16.3 bar and 14% respectively as compared to uncoated condition. However, changes in the heat release rates were reported to be between-27% and +13.8% as compared to uncoated standard engine. Reductions of CO, CO2, HC and smoke emissions were reported by up to 3.8%, 11.1%, 90.9% and 63% respectively as compared to uncoated engines. Significant decreases in the PM emissions were also reported due to use of thermal barrier coatings in the combustion chamber. In contrast, at high speed and at high load operation, increase in the CO and CO2 emissions were also reported in coated engines. Coated engines gave higher NOx emissions by about 4-62.9% as compared to uncoated engines. Combined effects of thermal barrier coatings and optimisation of fuel properties and injection parameters produced further performance and emissions advantages compared to only thermal barrier coated engines. Overall, current review study showed that application of thermal barrier coatings in compression ignition engines could be beneficial when biofuels or biofuel blends are used instead of standard fossil diesel. However, more research is needed combining coatings, types of bio...
Owing to the depletion of world oil reserves and increased environmental issues, engine modifications amid alternative fuels to improve performance are alluring a lot of attention nowadays. More than half of the total energy generated in the internal combustion engines are dissipated from the system through frictional losses, engine part cooling, exhaust, etc. The minimisation of these energy losses through heat transfer can improve the engine performance to an extent. The finest alternative for minimizing the energy losses through heat dissipations from the engine is with the use of thermal barrier coated (TBC) combustion chambers. In this paper optimum working condition of a single cylinder Kirloskar diesel engine with a ceramic thermal barrier coating (Yttriastabilized zirconia) on the piston was determined using Design of Experiments (DOE) software and predictions were validated experimentally. Further the multi-fuel performance of a diesel engine with ceramic coated piston was also analyzed. The fuels used were diesel, pure biodiesel and optimized biodiesel blend B20. The optimum working condition was determined by using central composite design method in Design Expert-7 software. The B20 fuel with TBC engine resulted to the maximum efficiency. Further it was validated experimentally by performing experiment at rated revolutions per minute (RPM) in a Kirloskar made single cylinder direct injection computerized diesel engine.Eventually a mathematical equation for the relationship between brake power, brake specific fuel consumption and brake thermal efficiency was derived using DOE software.
The influence of thermal barrier coating on an LHR engine fueled by soybean biodiesel blended with various additive spectrums: Performance, combustion, and emission analysis
The novelty of this research work deals with green synthesized nanoadditives (5% of graphene, carbon nanotubes, and carbon black), oxygenated additives (5% of n‐butanol, n‐heptane, and n‐pentanol), and then the test fuels are prepared by blending of 20% of soybean biodiesel and 70%, 80%, and 100% of premium diesel. The experimental outcomes revealed that the Nickel Chromium Aluminum (NiCrAl‐120 micron), partially stabilized zirconia, and titanium dioxide ceramic composites at about 400 microns achieve the thermal barrier coat of low heat rejection (LHR) engine parts by the air‐plasma spray method. Compared with Blend B, green synthesized carbon black (5%), premium diesel (70%), and n‐pentanol (5%) mixed soybean biodiesel (20%) fuel (Blend E) tested on the LHR engine achieved 4.90% higher brake thermal efficiency and 25.31% lower brake‐specific fuel consumption at peak load owing to the presence of an oxygenated agent (n‐pentanol) in the fuel blend, which minimizes carbon deposition. The carbon monoxide, hydrocarbon, NOx, and smoke emissions were reduced by 25.58%, 29.41%, 5.06%, and 7.75% when compared to Blend B at peak load. Then, the in‐cylinder pressure and heat release rate were found to be 4.52% and 8.87% higher for Blend E at peak load compared to Blend B. This was because the mix of oxygenated additive and carbon black bio‐based nanofuels made the combustion process go faster. These fuel blends were tested on LHR diesel engines at various load conditions.
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